Silicon powder refers to the finely ground form of silicon, which sees extensive use across various industries due to its distinct properties and features. This powdered crystalline silicon boasts several benefits compared to bulk silicon, such as easier handling, processing, and integration into final products.
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Silicon powder comes under numerous designations, including crystalline silicon powder, polysilicon powder, semiconductor-grade silicon powder, solar-grade silicon powder, and metallurgical-grade silicon powder. Generally, these powders are differentiated by their purity levels, material properties, production methodologies, particle size ranges, and intended applications.
The purity of silicon powders can range from 98% for metallurgical-grade used in alloying, to 95% for solar-grade in photovoltaics, up to 99.999999% for semiconductor-grade suitable for electronics. Particle size can vary from coarse micrometer-scale particles to ultrafine nanometer-scale particles.
Below is an overview of the key properties and compositions of common types of silicon powders:
Type | Purity | Particle Size | Production Method |
---|---|---|---|
Semiconductor-grade | 99.999999% | 1-100 μm | Chemical vapor deposition |
Solar-grade | 99.9999% | 1-100 μm | Metallurgical process |
Metallurgical-grade | 98-99% | 1-500 μm | Metallurgical process |
Nanoscale | 99%+ | 1-100 nm | Gas phase synthesis |
This broad range of silicon powder types makes it applicable for diverse sectors, including electronics, solar panels, metallurgy, ceramics, polymers, and more.
Several distinctive qualities of silicon make its powdered form particularly useful in specialized applications compared to other metal powders.
Notable properties include:
These characteristics make silicon powder ideal for enhancing mechanical strength in alloys, creating conductive pathways in batteries, and absorbing UV rays in cosmetics, among other uses.
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