Budgeting for Stone Installation: Cost-Saving Tips and Tricks

Embarking on a stone installation project can be an exciting yet daunting task, especially when it comes to budgeting. Stone, with its timeless elegance and durability, can transform the look and feel of any space, be it a home, office, or public area. However, the financial aspect of stone installation is often a hurdle for many. Balancing the desire for high-quality materials and craftsmanship with a budget can feel like walking a tightrope.

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In this comprehensive guide, we delve into the world of stone installation, providing you with valuable insights and practical advice to navigate the financial planning of your project. Whether you&#;re considering a luxurious marble entryway, a cozy granite kitchen countertop, or an outdoor limestone patio, understanding the costs involved is crucial. We&#;ll explore various types of stones, their price ranges, and what factors influence the overall cost of installation.

Our focus will not just be on finding the cheapest options; quality and aesthetics play a significant role in stone installation. We&#;ll demonstrate how to balance these elements with your budget, ensuring you don&#;t compromise on the final look and feel of your project. From selecting the right materials to understanding labor costs and uncovering hidden expenses, our goal is to equip you with knowledge and strategies to make informed decisions.

Moreover, this guide will touch upon cost-saving tips and tricks, including DIY options, negotiating with suppliers, and utilizing technology for accurate budgeting. We&#;ll also shed light on common pitfalls in budgeting for stone installation and how to avoid them.

So, whether you&#;re a first-time renovator, a seasoned builder, or simply curious about the process, this article will provide a roadmap to help you confidently plan and execute your stone installation project, ensuring it meets both your aesthetic desires and financial constraints. Let&#;s embark on this journey to transform your space with the beauty of stone, all while keeping your budget in check.

Understanding the Basics of Stone Installation

Types of Stone for Installation

When it comes to stone installation, the variety of choices can be overwhelming. Each type of stone has its unique charm and characteristics, influencing not only the look and feel of your space but also the cost of the project. Commonly used stones include:

• Granite: Known for its durability and resistance to scratches and heat, granite is a popular choice for kitchens and bathrooms. Its cost varies depending on color and pattern rarity.
• Marble: Synonymous with luxury, marble adds a classic elegance to any space. It is softer than granite and requires more maintenance, impacting long-term costs.
• Limestone: Ideal for a natural, rustic look, limestone is commonly used in outdoor spaces. It&#;s generally less expensive than granite or marble but requires sealing to prevent stains.
• Slate: With its unique texture and color variation, slate is a good option for both indoor and outdoor applications. It&#;s durable and offers a more budget-friendly alternative to other stones.
• Travertine: Travertine offers a distinct look with its pitted surface, commonly filled and smoothed. It&#;s a form of limestone and is moderately priced, falling between marble and granite.

Factors Influencing the Cost of Stone Installation

The cost of stone installation is influenced by several key factors:

• Material Quality: The quality of the stone, including its color, purity, and rarity, can significantly affect the price. Exotic stones are usually more expensive.
• Project Complexity: The complexity of the installation, like the need for custom cuts or intricate patterns, can drive up labor costs.
• Geographic Location: The cost of materials and labor can vary greatly depending on your location. Areas with higher living costs tend to have higher installation costs.
• Labor Skill Level: The expertise and experience of the laborers play a vital role. Skilled professionals might charge more, but their expertise can lead to better quality and more durable installation.
• Transportation and Handling: The cost of transporting and handling heavy stone materials, especially if imported, can add to the overall budget.
• Size of the Project: Larger projects require more materials and labor, increasing the total cost.

Understanding these basics is crucial in planning a stone installation project. It sets a realistic foundation for budgeting, helping you make informed decisions about the type of stone and the scale of your project. With this knowledge, you&#;re better equipped to embark on your stone installation journey, balancing beauty with budget.

Choosing Cost-Effective Stone Materials

Selecting the right stone material is a critical decision in any stone installation project. It&#;s not just about picking the most affordable option; it&#;s about finding the best value for your money without compromising on aesthetics or durability. Here&#;s how to navigate this choice:

Comparing Different Stone Materials

To make an informed decision, it&#;s essential to compare various stone materials based on a few key aspects:

• Price: Understand the price range of each stone type. For instance, while marble is typically on the higher end of the spectrum, materials like travertine and slate may offer a more economical alternative.
• Durability: Consider the longevity and maintenance requirements. Granite, known for its hardness, might offer better long-term value compared to softer stones like limestone.
• Appearance: Each stone has unique visual qualities. The choice should align with the desired aesthetic of your project. For example, if you&#;re looking for something with a luxurious feel, marble might be the right choice, despite its higher cost.
• Application: Certain stones are more suitable for specific applications. For example, slate&#;s slip resistance makes it ideal for outdoor use.

Balancing Cost and Aesthetics

Finding the middle ground between cost and aesthetics involves a few strategies:

• Mix and Match: Sometimes, using a combination of materials can balance cost without compromising on design. For instance, using a high-end stone like marble for focal points and a more budget-friendly stone like granite for larger areas can reduce costs.
• Opt for Lesser-Known Brands or Varieties: Lesser-known types of the same stone can be significantly cheaper than their popular counterparts. For example, choosing a less common granite color can offer the same durability at a lower price.
• Consider Tile Over Slab: Stone tiles tend to be less expensive than slabs. While they might not offer the same seamless look, they can significantly reduce costs.
• Look for Remnants: For smaller projects, remnants from larger slabs can be a cost-effective option. These pieces are sold at a fraction of the original price.

In summary, choosing cost-effective stone materials requires a balance of several factors. It&#;s about understanding the spectrum of options available, considering both the upfront and long-term costs, and creatively working with materials to achieve the desired aesthetic. With careful consideration and a bit of creativity, you can select a stone that meets both your design aspirations and budget constraints.

Reducing Waste and Saving Money

Minimizing waste not only benefits the environment but also significantly reduces the overall cost of a stone installation project. Here&#;s how you can reduce waste and save money:

Efficient Use of Materials

Efficient material usage is key to minimizing waste:

• Accurate Measurements: Ensure precise measurements before ordering stone. This reduces the risk of excess material that goes unused.
• Expert Cutting and Fitting: Professional stone cutters can maximize the use of each slab or tile, reducing offcuts and waste.
• Utilize Offcuts: Small pieces or offcuts can be creatively used for borders, accents, or smaller areas, ensuring almost every piece of material is utilized.
• Plan Layouts: Plan the layout in advance, especially for patterned stones, to minimize cuts and wastage.

Recycling and Reusing Stone

Stone is a recyclable material, and reusing it can offer both environmental and cost benefits:

• Reusing Leftover Stone: Leftover stone from a project can be repurposed for other home improvement projects, like garden pathways or as decorative elements.
• Buying Recycled Stone: Consider purchasing recycled stone materials. These are often sold at a lower cost and can provide a unique aesthetic to your project.
• Donate Unused Stone: If you have leftover stone that can&#;t be used, consider donating it to local builders or community projects. This not only clears out space but also supports sustainable practices.

Implementing these strategies not only helps in reducing waste but also ensures a more cost-effective and environmentally friendly approach to your stone installation project. By carefully planning and making smart choices, you can save money and contribute to sustainability efforts.

Creative Design Choices That Reduce Costs

When it comes to stone installation, the vision of your project doesn&#;t have to be compromised by a tight budget. With a sprinkle of ingenuity and strategic design choices, you can create a stunning result that also aligns with your financial parameters. Here are some effective ways to make creative design choices that help reduce the overall cost of your stone installation project.

1. Mix and Match Materials:
   Incorporate a combination of high-end stones with more affordable alternatives. Consider using the expensive stone as an accent, surrounded by less costly materials that complement it. This approach allows you to feature a luxurious stone without the need to use it extensively, thereby reducing costs.
2. Opt for Simpler Designs:
   Complex patterns and intricate designs require more time and labor, which can significantly increase costs. Straightforward patterns or larger tile sizes can minimize the amount of cutting and fitting, saving both materials and labor expenses. Moreover, a minimalist aesthetic is not only cost-effective but also timeless in appeal.
3. Embrace Natural Imperfections:
   Rather than exclusively seeking out premium, flawless stone options, consider the charm of stones with natural imperfections or varied patterns. These unique pieces often come at a reduced price and can add distinct character and texture to your installation.
4. Repurpose and Reuse:
   If you&#;re remodeling, look into repurposing existing stone materials. For instance, an old stone countertop could potentially be cut and finished for use in a bathroom or as a statement backsplash in the kitchen. Creatively reusing materials not only adds a story to your project but also drastically cuts down on costs.
5. Consider Remnants:
   Stone suppliers often have remnants from previous jobs that they sell at a discount. These pieces can be ideal for smaller areas such as vanities, hearths, or accent areas. Be open to adapting your design to the sizes and shapes that are available as remnants to capture significant savings.
6. Balance High and Low:
   Allocate the bulk of your budget to focal areas where stone&#;s impact will be most appreciated, like a kitchen island or an entryway floor. Then, in less critical areas, you can opt for lower-cost options such as ceramic tiles that mimic stone or quality stone-look laminates.
7. Favor Standard Edges:
   Custom edging on stone countertops or tiles can add to labor and material costs. Stick to standard edge profiles which are often included in the base price or come with a minimal upcharge, as opposed to more elaborate custom edges.
8. Go Thin:
   Thinner slabs of stone not only cost less, but they also require a lighter support structure and can be easier to handle and install, reducing labor costs. Advances in stone reinforcement and installation techniques have made it possible to use thinner slabs without compromising on durability and the grandeur effect of the stone.

By incorporating these cost-effective design choices into your project, you can achieve a look that exudes luxury and elegance, while maintaining your budget. Keeping an open mind to various creative solutions will ensure that you don&#;t have to forgo the aesthetic and quality you desire for your stone installation.

Common Pitfalls to Avoid in Budgeting

When budgeting for a stone installation project, careful planning can make the difference between a successful endeavor and a financial misstep. To keep your project on track and within budget, be wary of the following common pitfalls that could hinder your financial planning.

1. Underestimating Costs:
   One of the most frequent mistakes is not accounting for all potential expenses. Ensure that you include not just the raw material costs, but also delivery fees, installation labor, sealant, maintenance products, and any equipment rentals. A buffer of 10-20% should also be added to your budget for unexpected costs that may arise.
2. Overlooking Labor Costs:
   Labor can often equate to a substantial portion of the total project cost. Don&#;t just focus on the price of the stone; accurate quotes from contractors on installation time and labor costs are essential. Additionally, skilled craftsmen may charge more, but the quality of their work can save you money in the long run by avoiding repairs or adjustments.
3. Sacrificing Quality for Price:
   While being budget-conscious is important, opting for cheapest materials or labor can lead to subpar results and higher costs down the line. Invest in quality where it counts, ensuring that your project stands the test of time and doesn&#;t incur additional expenses for premature repairs or replacements.
4. Failing to Research:
   Neglect to compare prices and services between suppliers and contractors can be a costly error. Spend time researching, requesting multiple quotes, and checking reviews. Knowledge is power and can lead to significant savings and better quality selections.
5. Ignoring Maintenance Costs:
   When selecting your stone, think ahead to maintenance requirements and costs. Some stones may require regular sealing or specific cleaning products to maintain their appearance. Factor these long-term costs into your budget to avoid surprises.
6. Misjudging Scale and Waste:
   Measurement mistakes can result in ordering too little or too much material. Order the correct amount of stone by confirming measurements and account for waste due to cutting and fitting, which is typically around 10-15% extra.
7. Disregarding Project Timing:
   Timing can significantly affect costs. If you&#;re flexible with your project schedule, consider planning your installation during off-peak seasons when contractors might offer lower rates. Conversely, rushing a job may increase costs due to expedited shipping and overtime labor charges.
8. Not Clarifying the Scope of Work:
   A significant pitfall is assuming certain tasks are included in the quoted work without confirmation. Clarify what your contractor&#;s quote includes, such as site preparation and clean-up. Omissions can lead to additional unplanned expenses.

By avoiding these common budgeting mistakes, you protect yourself from unexpected overruns and ensure your project remains affordable. A detailed and well-researched budget is your blueprint for a successful stone installation that achieves your aesthetic goals without financial strain.

Frequently Asked Questions

When planning for a stone installation project, you may have a variety of questions about the process, costs, materials, and more. Here are some frequently asked questions to help you stay informed and prepared.

Q: How much should I budget for a stone installation project?
A: The cost of a stone installation project varies greatly depending on the size of the area, the type of stone selected, the complexity of the installation, and regional labor rates. As a starting point, obtain quotes from several suppliers and contractors to get an idea of materials and labor costs. Then, add a financial cushion of 10-20% for any unforeseen expenses.

Q: Which types of stone can be more budget-friendly?
A: Budget-friendly stone options include travertine, slate, and some types of granite and marble. Engineered stone, such as quartz, can also be cost-effective due to its durability and low maintenance requirements. Consider local stone, as it usually costs less due to lower transportation fees.

Q: Can I install the stone myself to save on labor costs?
A: While DIY installation can save on labor costs, it&#;s important to assess your skill level and the complexity of the project. Stone installation requires specific tools and techniques to ensure it is done correctly. Mistakes can be costly and may end up requiring professional remediation. For simple projects, like a small backsplash, DIY can be feasible with proper research and preparation.

Q: Is it cheaper to buy stone in bulk?
A: Purchasing stone in bulk often leads to a lower cost per unit, especially for large projects. However, consider storage and waste management for excess material. Sometimes, the savings are offset by the costs of dealing with leftover stone.

Q: How does stone finish affect the cost?
A: Different finishes&#;polished, honed, flamed, etc.&#;can affect the cost of the stone. Polished finishes are generally common and may not carry a premium, but more specialized finishes that require additional processing can be pricier. Always inquire about the cost differences between finishes when selecting your stone.

Q: What maintenance costs should I expect after stone installation?
A: Ongoing maintenance costs can include sealing, cleaning, and possible repair work. Some stones require annual sealing, while others may require it less frequently. Factor in the cost of sealants, specialty cleaners, and any professional maintenance services when budgeting.

Q: Are there any hidden costs I should be aware of in stone installation?
A: Potential hidden costs can include underlayment, backing materials, adhesives, grout, delivery fees, and installation supplies. Always ask suppliers and contractors for an itemized list of expenses and what their quotes include to avoid surprises.

Q: How can I ensure that I&#;m choosing the right contractor for the job?
A: To choose the right contractor, look for someone with specific experience in the type of stone installation you need. Check for references, reviews, and a portfolio of past projects. It&#;s also important to verify licenses, insurance, and any warranties or guarantees offered on their work.

Conclusion

To successfully budget for a stone installation project, you need thorough planning, attention to detail, and a proactive approach to managing costs. By making creative design choices to save money, avoiding common budgeting mistakes, and staying informed with frequently asked questions, you can install your stone with financial savvy and style.

Remember to prioritize quality over short-term savings to ensure longevity and satisfaction with the final outcome. For a successful stone installation that adds value to your space without exceeding your budget, it is important to find the right balance between cost, aesthetic appeal, and durability.

Keep talking to suppliers and contractors who know what they&#;re doing. Ask for different quotes and don&#;t be afraid to bargain for the best deal. Make sure every part of your project, from choosing materials to maintenance after installation, fits your budget.

This guide will help you make informed decisions for your stone installation project. Having a well-thought-out plan can make your dream of transforming a space into a beautiful reality. You&#;ll feel accomplished and satisfied with a job well done.

Featuring the tips to be considered while buying stone crushing and screening equipment:

Crushing and Screening equipment is the heart of any infrastructure project. The success of the project depends on the design, performance and flexibility of the crushing plant, wherein it is possible to vary the product mix.

Quality of the finished aggregates plays an important role
Moreover, the quality of the finished aggregates also plays an important factor in deciding the crushing and screening system. &#;Some of the other features that are key-in decision making are the capability of the crushing equipment and the crushing system to be able to adapt to the project requirement, cost of operation and maintenance,&#; says RS Raghavan, Managing Director, Proman Infrastructure Services Pvt Ltd.

Proman with their wide configuration and range of crushing and screening equipment and vast experience in the crushing field are in a position to offer total turnkey solution to their customers.

Understanding the application
According to V. Manoj Kumar, Assistant Vice President &#; PMG, Bevcon Wayors Pvt Ltd, Crushing and screening plays a very important role in the circuit. Bevcon starts with understanding the application of crushing and screening as a first step to pursue a suitable solution to our clients.

&#; Crusher and screen capacities primarily by calculating the mass flow balance of the system.
&#; While selecting crushers and screens, the selection is based on the position of equipment in the circuit which is either primary, secondary or tertiary crushing or screening system.
&#; While designing individual equipment, consideration of the following points plays a very important role.

Tips for selecting the right stone crusher
Ajay Varma, Director, Marsman India Ltd says, &#;Choosing the right crushing comes down to examining each unique application and the desired output.&#;

He adds, &#;A short visit, a couple of questions and a thorough evaluation of a crusher owner can save oneself from the much turmoil that comes with selecting the wrong crusher.&#;

Few things to consider when it&#;s time to add a new crusher to the operation.

Evaluate the application
The most critical factor here is the level of hardness of the material being processed. This is typically measured in compressive strength, or the maximum force that material can withstand before breaking.
Primary jaw crushers process hard, abrasive materials such as granite, ores or recycled concrete. Cone crushers are known for their ability to crush hard, abrasive ores and rocks, but they are best suited for secondary crushing applications. Impact crushers are ideal for contaminated materials. They easily handle clay, dirt and metal mixed in with the material. While they can handle hard material, they are ideally suited for soft to medium rock.

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Determine the desired output
If an operation can sell 1, 92,000 tonnes per year, its crushers need to produce 1,600 tonnes each month. If a crusher is set up to run five days per week for eight hours per day, the operation will require a machine capable of processing just over 100 TPH.

Proper production capacities are critical to the success of a business. A crusher that is too small fails to produce the desired tonnages, which limits yields and profits and caps the organisation&#;s growth potential. A machine that&#;s too large carries extra expense with no added value.

Consider mobility
Stationary crushers offer the benefit of a custom, heavy-duty design. However, mobile crushers allow operators to move the unit closer to the face of the crushing activity.

Wheeled mobile crushers can be hooked up to a truck and hauled to different locations or relocated on a jobsite. These units are the need for generator where electricity not available at jobsite.

Attention to detail
A crusher needs to withstand daily abuse. Investing in quality equipment and components upfront will save money in the long run. Before making a purchase, evaluate the quality of some of the crusher&#;s components.

Be sure the motor or generator and control panel has a good reputation and can meet the operation&#;s output needs. Note the hopper size. An oversized hopper can accommodate larger equipment used to feed the unit.

A crusher&#;s discharge chute is under a lot of stress for the majority of a machine&#;s run time, and, as a result, requires regular maintenance. To eliminate these extra costs, look for the specially designed discharge rock box that reduces the need for wear-liner replacement. The specialised design uses a shelf system with an abrasion-resistant wear bar that allows crushed material to build up and act as a wear liner. The result is zero maintenance, which translates to savings in labour and wears parts.

Abrasion-resistant transfer points will provide the extra strength needed for certain applications, greatly reduce costly replacements and prevent downtime.

Be sure other components such as conveyors, bearings, rollers, shafts and drives are robust and built for high wear.

Compare apples to apples
It&#;s easy to get caught up in price. While saving money is important, so are the extras that will save time and money in the future. Take, for example, a crusher&#;s discharge chute. This area of the machine is under a lot of stress for the majority of the machine&#;s run time, and as a result it requires regular maintenance.

Most machines need wear-liner replacements on a regular basis. Some machines, however, have a specially designed discharge rock box that eliminates wear-liner replacements. The specialised design uses a shelf system with an abrasion-resistant wear bar that allows crushed material to build up and act as a wear liner. The result is dramatic savings in labor and wears parts.

Quality production at a low cost is everyone&#;s goal. Just be sure to consider all elements of the crusher and the operation&#;s needs before making the selection. After all, the right machine will make every job easier and more profitable.

Some machines feature a specially designed discharge rock box that eliminates wear-liner replacement.

Study manufacturing unit profile
It is very important to study manufacturing unit profile Infrastructure to purchase high quality equipment.

Technical and financial parameters
Speaking on what is to be considered while buying a stone crushing and screening equipment, Piero Guizzetti, CEO, MB Crusher India Pvt Ltd, says, &#;The most important aspects of procurement decisions are related to the technical and financial parameters of the client requirements.&#;

On the technical side, he adds, it is important to understand the type and size of materials which is to be crushed and or screened, the application, the intended use for the crushed material, the level of personnel and machines to be allocated, and the type of site one has at its disposal.

MB crushing and screening attachments are utilisable with any type of material, even the hardest and most abrasive ones. The unparalleled breadth of it&#;s product portfolio enables to also satisfy any output size requirement. The material can be used directly on site without any need to buy or hire any other resource or equipment. As a matter of fact, they are completely independent and do not require any additional operator as a static crusher would require. Finally, Guizzetti claims, &#;MB products can be applied at any site, even the hardest to reach and most austere in terms of terrain.&#;

Life-cycle cost analysis
According to Guizzetti, &#;On the financial side, CAPEX is one consideration but operational and life cycle costs are increasingly becoming the key factor for purchase decisions in India. This analysis requires one to look at the entire process associated with alternate solutions, as opposed to just the crushing and screening activity. Hence, considerations such as transportation costs of the materials to and from the site, to and from the crusher unit, become important, as well as fuel costs, personnel, maintenance costs, procurement of materials and so forth.&#;

With MB products, the savings are easily recognisable. Guizzetti added, &#;Transportation costs are eliminated and fuel costs are reduced. The personnel requirement is also minimised, as a single operator can also easily manage the crushing or screening activities as well as the maintenance requirements of the machine which are easy and economical. Finally, there is no need to procure materials as the output may be directly applied at site and or sold to the market.&#;

V. Venkataramana, Vice President &#; Marketing, Puzzolana Machinery Fabricators (Hyderabad) LLP, highlights the points to be considered while buying crushing and screening plant:

&#; Aggregate requirement for the project and the time scale for the production.
&#; Availability of quarries and aggregates.
&#; Depending on duration decide type of plant.
> Mobile or skid or stationary plant.
> Size of plant 200/300 TPH.
> No of stages -2(Jaw + Cone) or 3(Jaw + Cone +VSI) or 4(Jaw +Cone + Sander +VSI) &#; based on the sizes of aggregates and sand requirement.
> Primary crusher capable of taking bigger feed size- 200 TPH plant feed size 650 mm.
> If sand and fine aggregate required then Jaw + Cone + Sander + VSI to be used.
> To maintain quality sand &#; classification is required dry or wet type classification.
&#; If the quarries available are of short quantity and need to move the plant frequently then buy crawler mobile plants.
> The plant should be ease to operate &#; with electric drive in place of hydraulic drive.
> The secondary crusher should be able to produce product (40, 22, 12, 6 mm).
> Well proven screening station.

Capacity and final product size
Chanchal Sinha, Business Head &#; SMB India, Thyssenkrupp Industries India Ltd, says, &#;The major parameters considered by customers are capacity and final product size as these are directly related to customer&#;s revenue.&#;

He informs, &#;Apart from this, quality of machines, wear and tear, ease of maintenance, design and execution capability, service and spare back-up available in close proximity are the factors which customers pay a great deal of attention to before choosing their right partner for their needs. Thyssenkrupp being highly-reliable in all these aspects is the natural choice for it&#;s customers.&#;

Kleemann stands for excellent customer benefits
Ramesh Palagiri &#; Managing Director & CEO &#; Wirtgen India, claims, &#;Crushing and screening plants from Kleemann GmbH are characterised by their excellent customer benefits. The decisive elements for success such as technology, innovation, quality and service combine to make Kleemann like no other company.&#;
He adds, &#;Its decade-long competence in the construction of stationary plants ensures an excellent position on the market for mobile plants. The plants are distinguished mainly by their sophisticated and detailed solutions which keep constant track of the entire process.&#;

Solutions for buying stone crushing and screening equipment
Guiding customers to take right decisions
The crushing and screening industry in India is matured and the customer is aware of what he/she wants. Proman has been able to continuously educate the customers and guide them to take the right decision. &#;A well informed and knowledgeable customer has always appreciated Proman&#;s professional recommendation and also the superiority of our crushing systems,&#; says Raghavan from Proman Infrastructure.

&#;The trend in the crushing industry today is towards reliable, well-designed and flexible crushing plants which can be easily fine-tuned based on the demand of the project,&#; informs Raghavan

Proman has been in the forefront in providing these requirements of the industry and are in a position to set up the most advanced crushing plant that can produce high quality aggregates, manufacture concrete sand, and plaster sand to the Indian standards specification. &#;We have solutions for dry and wet process for plaster sand and manufactured sand and also dry mortar mix in bags,&#; asserts Raghavan.

Bevcon offers screening technologies to mining applications
Bevcon executes project with blend of latest technology with conventional systems in most optimised manner which will enhance the operations reliability. Bevcon core strength lies in use of Innovative Conveying Systems and Equipment which caters present day demands of Indian mining sector.

Kumar informs our highly competent technical team supported by technology partners from US and Europe are in position of supplying the Innovative equipment&#;s like:
> Vibrating screens
Bevcon offers various types of screening technologies to mining applications. This includes:
&#; High moisture ore screening in Flip Flow Screens which prevents from clogging of material to screen cloths. These screens are designed with higher G-force. The highest capacity Bevcon can produce screening with 27 sq. metre areas.
&#; High efficiency linear motion screens which include grizzly screens, dewatering screens etc. These screens will deliver high centrifugal force and fitted with maintenance free unbalanced exciters. The highest range includes up to the capacity of TPH for coal.
&#; Conventional high capacity and heavy duty circular motion screens up to 25 sq. metre areas.

> Crushers
Bevcon manufactures various types of crushers especially for coal and lime stone. The crusher range includes:

These crushers cater to the need of coal crushing in major thermal power plants. Bevcon has a product range of crushers from 10 TPH to TPH for coal application.

For mining sector Bevcon manufactures feeder breakers of 500 TPH. These feeder breakers are very common in coal mining. Bevcon manufactures limestone crushers up to 200 TPH for cement application.

Marsman offers high production at minimum electric power consumption
&#;Our equipment offer high production at minimum electric power consumption, claims Varma from Marsman. The product catalogue consists of jaw crusher, impact crusher, mobile crushing unit, vibrating screen and vibrating feeders of various capacities ranging from 50 TPH to TPH.&#;
&#;Apart from supplying individual machines, we also cater to projects on turnkey basis. Marsman offers a wide range of mobile crushing solutions for quarrying, recycling, mining applications, aggregate production, coal production, iron ore and cement production. We also offer cone crusher and vertical shaft impactor manufactured in our sister concern company Shakti Mining Pvt. Ltd,&#; informs Varma.

Marsman crushing and screening plants have been functioning successfully in India and abroad for years. With a strong network globally Marsman have been exporting to more than 30 countries worldwide and are well known entity among major mining companies. Marsman India Ltd also works as an OEM partner for UK Germany, Italy and other European manufacturers for years.

&#;We are continuing upgrading crushing and screening as per latest technology,&#; he adds.

The new BF90.3 S4 from MB Crushers
MB has recently launched its new S4 series BF90.3 model, which is the most sold model around the world and also in India. The new series is more compact in dimension that adds stability enhances performance and decreases maintenance and operational costs. &#;The feedback received in India has exceeded all expectations and we are glad that it has also translated into increased interest level across our entire portfolio,&#; says Guizzetti from MB Crushers.

MB Crusher machines will be displayed at Excon . This year there will be very interesting news, since MB India will organise a real demonstration area with its machines working: visitors will have the opportunity to understand which kind of solutions MB crusher attachments can bring to their respective construction sites. In fact, compatible as an attachment with any excavator and or loader model and make, MB crusher machines not only provide savings on transportation, but also drastically reduce the amount of other equipment required at site and at the mine or quarry where the materials are sourced.
Meet necessary project requirements
Venkataramana from Puzzolana Machinery, points out few steps to be taken for projects.
&#; Plants of capacities up to 500 TPH capacities to suit the requirement of mega projects.
&#; First two stages with single primary Jaw crusher to take a feed up to mm and single secondary cone crusher to produce (-) 55mm product and two tertiary cones and VSI to produce required aggregates and sand.
&#; Dedicated plants for 100 per cent sand production up to 500tph &#; for both concrete sand and plaster sand.
&#; Plants of 200, 250, 300, 350 or 400 TPH plants.
&#; Cost effective and environment (green) protective solutions in classification both dry and wet.
> Dynamic air separator (dry)
> Bucket type classifier (wet)
> Hydro cyclone classifier (wet)
&#; Special purpose screens.

Machines to be supplied depending upon customers needs
Thyssenkrupp Industries India has one of the world class design and manufacturing facility to construct machines suitable for aggregate crushing and produce M-sand. These machines based on proven design comprising of jaw crusher, cone crusher and VSI which produce excellent quality sand suitable for construction purposes. Having various sizes of all crusher models suitable for capacities varying from 100 to 300 TPH. &#;Depending on individual customer needs, machines can be supplied to suit final product size and capacity,&#; informs Sinha from Thyssenkrupp.

&#; Recently introduced adjustable bushing with four eccentricities in cone crusher which will enable crusher to change multiple strokes easily without much downtime and to suit their varied capacity requirements. Successfully developed optimum chamber design to achieve higher throughputs and higher per cent of cubical particles at lower power consumption.

&#; Rotor parts are redesigned with high composite wear resistance material ensuring longer wear life and lower production costs. Unique feature of automatic oil or grease lubrication system for rotor bearings improves working hours. Also high flywheel energy ensures effective crushing of very hard material without affecting the motor power.

Kleemann&#;s new EVO classifying screen
Offers complete range of track mounted crushers from 150 TPH to TPH in jaw, cone, impactor and screens. Kleemann has expanded the EVO series overall by four classifying screens.

These screens are manufactured at the Wirtgen Group&#;s state-of-the-art manufacturing facility near Pune , India since .

The track-driven double-deck classifying screens MS 702 EVO and MS 952 EVO as well as the triple-deck classifying screens MS 703 EVO and MS 953 EVO. The upper deck on both plant sizes has a screening surface area of 7 sq. metre or 9.5 sq. metre. &#;As with the crushing plants, the favourable transport dimensions and short setup times of the classifying screens meet the demands of contractor crushers. The MS 702/703 EVO achieves a maximum output of 350 t/h and the MS 952/952 EVO an hourly output of up to 500 tonnes,&#; explains Palagiri.

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