Best practices for maintaining cleanroom panels in the ...

Best Practices for Maintaining Cleanroom Panels

A cleanroom setup relies on a variety of equipment, such as HVAC systems for optimal heating, cooling, and ventilation, along with HEPA air filters that effectively remove particles and fumes. Each of these components plays a significant role in ensuring the overall success of a controlled cleanroom environment.

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Among these essentials, cleanroom panels are pivotal in maintaining desired air pressure differentials, ensuring proper airflow, minimizing energy consumption, and supporting efficient HVAC system function. The significance of these panels in a controlled cleanroom environment cannot be overstated.

For a successful cleanroom system, there must be an efficient cleanroom infrastructure that facilitates the functioning of this controlled environment. This infrastructure works to prevent contaminants from entering the cleanroom, thereby providing the necessary structural support, strength, stability, and effective cross-contamination control.

The upkeep of cleanroom panels, like every other component of a cleanroom, requires appropriate maintenance. This blog aims to provide a guide on the best practices for maintaining cleanroom panels within the pharmaceutical industry.

Establishing a Maintenance Schedule

The initial step in maintaining cleanrooms is to create a detailed maintenance schedule specifically for cleanroom panels. This schedule should incorporate regular inspections, cleaning sessions, and preventive maintenance tasks. Following a routine maintenance schedule not only ensures consistency but also minimizes the risk of unexpected issues and potential downtime in the future.

Conducting Regular Inspections

Regular inspections play a crucial role in recognizing any signs of damage or wear on cleanroom panels. Checking for cracks, dents, loose joints, or any visible defects helps to mitigate contamination risks and upholds the structural integrity of the cleanroom environment. Any problems identified during these inspections should be addressed promptly, and preventive measures taken to avoid further damage while maintaining the desired cleanliness levels.

Maintaining Panel Cleanliness

To ensure compliance with cleanliness standards, the cleaning of cleanroom panels is essential. Regular cleaning and decontamination sessions should be scheduled in accordance with the manufacturer's guidelines. Utilizing cleaning agents and methods that align with cleanroom standards guarantees the integrity of the panels. Employing lint-free, non-shedding wipes along with approved cleaning solutions can effectively eliminate dust, debris, microbes, and contaminants without leaving residues or causing scratches. Regular cleaning not only prevents particle accumulation but also sustains airflow and preserves the structural integrity of the panels.

Ensuring Proper Handling

Proper handling of panels is vital to avoid potential damage or scratches. Installing protective barriers and refraining from using abrasive materials are effective methods to minimize contamination risks and maintain panel integrity.

Filter Maintenance

Cleanroom panels often come with integrated air filters that require regular maintenance. It is essential to inspect and replace filters as per the recommended schedule to ensure optimal air quality and prevent the entry of contaminants into the cleanroom. Ensuring the edges of the panels have intact and effective sealants is equally important. Any signs of deterioration must be immediately addressed with airtight replacements. Properly documenting filter maintenance is essential for regulatory compliance and extends the longevity of the panels.

Monitoring Environmental Conditions

Preserving suitable environmental conditions within the cleanroom is critical for the durability and performance of cleanroom panels. Regular monitoring of temperature, humidity, and pressure differentials guarantees that they remain within specified ranges. Any deviations could negatively impact the functionality of the panels and jeopardize the cleanliness of the controlled environment.

Training of Personnel

Training cleanroom personnel is vital for the appropriate handling and upkeep of cleanroom panels. Employees who understand the best practices for cleaning, inspection, and handling can implement necessary protocols, guidelines, and protective measures effectively, minimizing the risk of accidental damage. Adhering to proper gowning procedures fosters a culture of cleanliness and accountability.

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Documenting Maintenance

Keeping detailed records of inspections, cleaning, repairs, modifications, and other maintenance activities performed on cleanroom panels is beneficial for tracking maintenance history and serving as an essential reference for future upkeep. This practice ensures demonstrative compliance with regulatory requirements during audits or inspections.

Maintaining cleanroom panels is crucial for sustaining desired cleanliness levels and ensuring efficient operations within pharmaceutical cleanrooms. By adhering to these tips, pharmaceutical industries can extend the lifespan of their cleanroom panels and maintain the integrity of their controlled environments. Implementing these best practices enhances productivity and product quality while contributing to regulatory compliance and customer satisfaction.

To summarize, adhering to stringent cleanroom practices and following manufacturer guidelines is essential for upholding cleanliness and sterility in controlled environments. Pharmaceutical companies that invest in high-quality cleanroom panels and maintain them adequately experience long-term cost savings, enjoying extended lifespan and durability while minimizing frequent replacements, repairs, and associated operational downtimes.

Answering Sustainability and Safety Together

At Fabtech, we are committed to evolving our panels continuously to meet the industry's changing needs. Our Pre-Painted Galvanized Iron (PPGI) Cleanroom Wall Panels represent an innovative, eco-friendly solution that delivers high performance while also benefiting the environment. By utilizing sustainable materials and manufacturing processes, we strive to lessen our ecological impact. Our panels are rigorously tested and certified by FM Approvals, ensuring they meet necessary safety standards for fire resistance as outlined in applicable standards. These advancements reflect our dedication to sustainability and safety.

As leading cleanroom wall panel manufacturers, we design our panels with ease of cleaning and disinfection in mind. We understand the critical need for maintaining sterile environments; therefore, our materials are meticulously selected and engineered to minimize surfaces where contaminants can gather. This proactive approach enhances the efficacy of cleaning and disinfection processes and supports the ongoing maintenance of a sterile environment.

For us, success does not end with timely deliveries; it truly begins when our equipment consistently performs as promised and continues to make a positive difference to your accomplished projects.

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Pharma Wall Cleanroom

Pharmaceutical (or Pharma) wall cleanroom systems are designed to meet the most stringent medical standards and requirements.

Our pharma-wall cleanroom system utilizes the NGS Pharma Panel, which is a mono-block bonded and insulated panel system. These systems comply with FM regulations, are fireproof, and are fully certified for Pharmaceutical cleanroom systems.

The NGS Pharma Panel is a mono-block bonded and insulated panel system that can meet the most stringent of cleanroom specifications.

The panels are manufactured using high-quality materials and are precision engineered to ensure flush joints between panels. Panels can be finished with pharmaceutical-grade anti-microbial UPVC coating, anti-static laminate, or aluminum powder coating. Windows and doors are semi-flush, reducing the surfaces prone to dust contamination.

The NGS Pharma Panel system can interface with typical cleanroom services, including breakout panels and transfer hatches, and integrates seamlessly with the NGS cleanroom ceiling system.

The NGS Pharma panel system is easy to clean and maintain, meeting the requirements of the EN ISO 6 standard and above. When installed with NGS custom coving and semi-flush windows and doors, this system creates a fully certified cleanroom that exceeds the standards required for pharmaceutical, healthcare, and anti-bacterial applications.

NGS Pharmaceutical cleanrooms can address a wide range of cleanroom requirements, such as:

• High Specification Cleanroom Solutions (Pharmaceutical and Healthcare Industries)
• Anti-Static Cleanroom Solutions (Aerospace and Automotive Industries)
• Custom solutions (Research, Biotechnology, Medical instruments, etc.)

Wall finishes include:

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• Polyester
• Anti-microbial uPVC
• Stainless Steel
• Aluminum Powder Coat
• Galvanized Steel
• Primer
• Anti-static laminate