Shredder Types, Feeding, Hydraulic, Electric Drive, Cutter ...

Author: Evelyn y

May. 06, 2024

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Tags: Machinery

Shredder Types, Feeding, Hydraulic, Electric Drive, Cutter ...

Shearing

This action involves the actual cutting of material. As in scissors, shearing efficiency depends on the sharpness of the cutting edges working against each other and the tolerance of the space between them. SSI has developed technology (such as ACLS and hardened alloys) to maintain this tolerance and sharpness, ensuring a clean cut even after long operation.

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Tearing

Tearing involves pulling the material with such force that it comes apart. Some materials like fabric, soft metals, plastics, and tires, are more tearable than others. Purpose-built tearing reducers (such as SSI's Primary Waste Reducers) are good for reducing mixed waste where small, uniform particle size is not important.

Fracturing

Some materials are brittle, such as glass, hard plastics, and certain metals, and tend to be broken or shattered in a shredder when the cutters aren't sharp or are loose. Unlike tearing, when something breaks it releases energy explosively, sometimes propelling the shards upwards into the faces of the fascinated onlookers. Always wear eye protection.

Optimum Action

All three actions, shearing, tearing, and breaking are present when a shredder is being used. However, when the cutters are kept sharp and the tolerances tight, the dominant and most efficient reduction action should be shearing.

Automotive Parts Recycling Plants

Whenever metal or oil is involved, the Enerpat Recycling technology can prove its strengths.

Obtaining the rubber from used tires, the metals from oil filters and catalytic converters, the aluminum from wheel rims and engine blocks or the steel springs from seats – Enerpat recycling technology offers the right solution for any situation.

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1) Recycling of used tires

The objective of tire recycling is to break down the used tires into their individual components – rubber, steel wire and textiles. ANDRITZ Recycling plants recover the raw materials in a multi-stage recycling process that achieves highest levels of purity.

  • Pre-shredding:TWO Shaft shredder
  • Shreds the tires into hand-sized pieces (70-100 mm)
  • Granulating: 
  • Granulates the pre-shredded tires to a 8-10 mm sized granules
  • Fine granulating: 
  • Granulating to a size of < 4 mm
  • Fine milling to produce rubber powder
  • Separation/cleaning after every granulation step

Input

  • Car tires
  • Truck tires
  • Agricultural tires

Output

  • Tire shreds
  • Rubber granules / powder
  • Steel wire / textile fluff

2) Recycling of oil filters

The objective of oil filter recycling is to win back clean fractions of ferrous metals and oil for reselling. First, extraneous material has to be sort out from the infeed. After that the oil filters are shredded with the Universal Granulator UG. Iron, oil and paper are cleanly separated. The oil is pumped down and stored separately.

Input automotive parts

  • Oil filters
  • Catalytic converters
  • Motor blocks
  • Aluminum rims
  • Interior

Output oil filters

  • Ferrous metals (approx. 44%)
  • Paper (approx. 40%)
  • Oil (approx. 16%)

Process advantages automotive recycling

  • Applied process know-how from ANDRITZ ensures minimized operating costs with highly efficient process equipment
  • Single customer interface – entire system, all sub-processes and components from one source
  • Modular system designs allow tailor-made solutions for the specific waste streams
  • Highest cutting performance and capacity of the shredders
  • Extremely wear-resistant rotor, blade blocks and blades
  • Adjustable parameters for influencing the output quality and size
  • Clean output fractions



Are you interested in learning more about Automotive Parts Shredders? Contact us today to secure an expert consultation!

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