What Are the Advantages of Automatic Facial Tissue Converting Line？

What Are The Benefits of Fully Automatic Tissue Making Production Line for Tissue Paper Business

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Tissue paper is a product that people use every day for various purposes, such as facial tissue, toilet paper, paper napkin, hand towel, and wet wipe. The demand for tissue paper is increasing with the growth of the population and urbanization, making it a profitable business for paper mills and other industries. However, to produce high-quality tissue paper efficiently and competitively, it is essential to use advanced and reliable machinery that can meet the customer&#;s requirements and expectations.

A fully automatic tissue paper production line is a comprehensive solution that integrates different machines and processes to produce tissue paper from tissue semi material to finished tissue product. It typically consists of a tissue paper making machine, a tissue paper cutting machine, a tissue paper packing machine, and other auxiliary equipment. Compared to a manual or semi-automatic one, a fully automatic tissue paper production line has many advantages, such as:

High production capacity:

A fully automatic tissue paper production line can process large volumes of tissue mother rolls and produce various types of tissue products at high speed, ranging from 250m/min to 700m/min, depending on the model and configuration. It can also produce different sizes and shapes of tissue paper, such as V fold, N fold, M fold, interfold, etc. A fully automatic tissue paper production line can produce up to 35,000 rolls of toilet paper or 23,000 packs of facial tissue in 8 hours, without any interruption or downtime.

Low power consumption:

A fully automatic tissue paper production line uses advanced technology and energy-saving devices to reduce the power consumption and operating cost. It also adopts servo drives, frequency converters, PLC controllers, and touch screens to control the machine&#;s movement and parameters, ensuring the optimal performance and efficiency. A fully automatic tissue paper production line can save up to 30% of electricity compared to a manual or semi-automatic one.

High product quality:

A fully automatic tissue paper production line can ensure the product quality by using high-precision components and sensors, such as embossing rollers, cutting blades, tension controllers, etc. It can also adjust the product specifications and parameters according to the customer&#;s needs and preferences, such as the paper grammage, the embossing pattern, the printing color, the packing style, etc. A fully automatic tissue paper production line can produce soft, absorbent, and durable tissue paper that meets the international standards and customer satisfaction.

Easy operation and maintenance:

A fully automatic tissue paper production line is easy to operate and maintain, as it has a user-friendly interface and a self-diagnostic system. It can automatically feed the jumbo reels tissue paper, cut the paper, pack the product, and count the output, without requiring much labor or supervision. It can also automatically stop and alarm when there is a paper breakage, a paper jam, or a malfunction, to avoid waste and damage. A fully automatic tissue paper production line only needs regular inspection and cleaning to keep it in good condition and prolong its service life.

Therefore, a fully automatic tissue paper production line is a wise investment for tissue paper manufacturers who want to improve their production efficiency, product quality, and market competitiveness. It is also a beneficial choice for tissue paper converters who want to upgrade their old tissue making machines and expand their business scope. A fully automatic tissue paper production line can bring more profits and opportunities for the tissue paper industry.

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Successful cases of the automatic tissue paper production line are:

Fine Hygienic Holding, one of the world&#;s leading manufacturers of high-quality hygiene products, set a new world record in tissue production in their Al Nakheel mill in Abu Dhabi, UAE. They achieved a speed of 2,600 m/min on a Voith XcelLine tissue machine, which is integrated with a MasterJet Pro T headbox, a NipcoFlex T shoe press, an EvoDry Y steel Yankee cylinder, and a MasterReel winder1.

IT Tech Packaging, a leading manufacturer and distributor of diversified paper products in North China, launched a new tissue paper production line (the &#;PM9 Production Line&#;) in November , after the success of its trial production and the receipt of its disposed wastewater discharge permits and construction completion acceptance from Chinese environmental authorities. The new production line has a designed annual production capacity of 50,000 tonnes and can produce premium tissue paper products under the Company&#;s Baosuo brand2.

Sofidel, one of the world&#;s leading manufacturing groups in the production of toilet paper and household paper, inaugurated its largest, most modern and sustainable plant in Circleville, Ohio (USA) in October . The plant is integrated and includes both the paper mill phase (from pulp to paper) and the converting phase (which leads to the finished product). The plant is an outstanding 4.0 factory that is highly automated and integrated, from raw material reception to truck loading. The plant uses laser-guided vehicles (LGVs) for the automatic transfer of tissue paper reels from the paper mill to the converting lines, and a Smart Store automatic warehouse for the finished product handling, which can handle more than 50,000 pallets of manufactured goods.

If you are looking for high-quality tissue paper mother rolls that are made from recycled or virgin pulp, have various weights, widths, and ply options, and can be used to produce different types of tissue products, such as Toilet tissue, Facial tissue, hand towel, Kitchen towel and Napkins, paper hand towels, you should consider buying from our paper mill in Guangdong, China. We have 20 years of experience in manufacturing tissue paper products with competitive prices. And we are The Overseas Appointed Sales General Agent of Asia Symbol(Guangdong), and export Asia Symbol tissue parent reels to all over the world.

we can offer you competitive prices and excellent service. Please contact us for more details and a free quote.

Author&#;IMAKO Tissue MachineFROM&#;Toilet Paper Machine Manufacturer TIME&#;-07-07

Tissue paper converting machines are essential equipment in the manufacturing process of tissue paper products. These machines play a crucial role in transforming large rolls of tissue paper into various consumer-friendly products, such as facial tissues, toilet rolls, and paper towels. By automating the converting process, these machines greatly improve efficiency, reduce labor costs, and ensure consistent quality in the production of tissue paper products.

Improved Efficiency and Productivity

Tissue paper converting machines are designed to operate at high speeds, allowing manufacturers to produce large quantities of products in a short period. These machines can handle multiple processes simultaneously, including unwinding, printing, embossing, perforating, and rewinding. By automating these processes, human involvement is minimized, reducing the risk of errors and increasing overall productivity. Moreover, the continuous operation of these machines reduces downtime and increases the efficiency of the production line.

Cost Savings through Labor Reduction

One of the significant advantages of tissue paper converting machines is their ability to reduce labor costs. Traditional manual converting processes require a significant number of workers to perform tasks such as cutting, folding, and packaging. With the introduction of converting machines, most of these labor-intensive tasks are automated, requiring minimal human intervention. This not only saves costs associated with hiring and managing a large workforce but also ensures consistent product quality as the machines perform tasks with precision and accuracy.

Consistent Quality and Customization

Tissue paper converting machines are equipped with advanced technologies that enable precise control over factors like paper tension, embossing depth, and size of the final product. This level of control ensures consistent product quality, meeting customer expectations every time. The machines also allow for customization, enabling manufacturers to produce tissue paper products with varying embossing patterns, colors, and sizes to cater to different market demands. With the flexibility provided by these machines, manufacturers can quickly adapt to changing consumer preferences and stay competitive in the market.

In conclusion, tissue paper converting machines have revolutionized the manufacturing process of tissue paper products. These machines enhance efficiency, increase productivity, reduce labor costs, and ensure consistent product quality. By automating various processes, manufacturers can produce large quantities of tissue paper products with precision and customization options. As technology continues to advance, we can expect further improvements in tissue paper converting machines, leading to even greater efficiency and innovation in the industry.

If you are looking for more details, kindly visit Automatic Facial Tissue Converting Line.