Model TZ-40 coating line is one of the best options for coating factory.
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Product Description
2-Sides-1 Coating Line: Achieving Unparalleled Efficiency and Quality
At Guangdong Litong Environmental Protection Machinery CO., LTD, we take immense pride in offering state-of-the-art coating solutions that meet the diverse needs of our valued customers. Our relentless pursuit of excellence has led us to develop the revolutionary 2-Sides-1 Coating Line, a cutting-edge technology that sets new standards in efficiency, productivity, and quality.
Introduction: Redefining Coating Line Efficiency
At the core of our commitment to innovation, we have engineered the 2-Sides-1 Coating Line to address the industry's most pressing challenges. This advanced system combines precision engineering, intelligent automation, and superior coating techniques to achieve unparalleled efficiency and outstanding quality in the coating process.
Model TZ-40 2-sides 1-coating Line is one of the best options for coating factory. 2-sides coating line with coating products thickness range 0.2mm~1.0mm is suitable for ACP material, roofing, ceiling material, it is also a high speed coating line, accumulator and expanding shaft loading system ensure the coating speed 40m/min in continuous production.
Waste gas treatment system and energy recycle system is optional base on local environmental requirement. With accumulator and integrated structure, Model TZ-40 requires a large workshop dimension. Our Single-Coating Line is your best choice&#;
2-sides 1-coating Line Application
For coating aluminium coil of ACP(Aluminium Composite Panel), roofing , cladding, ceiling,roller shutter,etc.
1. Coating factories - The Model TZ-40 2-sides 1-coating Line is primarily designed for use in coating factories. It is a high-speed coating line that can handle large volumes of material efficiently, making it ideal for companies with high production requirements.
2. ACP material - The coating line is suitable for use with ACP (Aluminum Composite Panel) material.ACP is widely used in the construction industry for building facades, wall cladding, and signage. The coating line can produce coatings with a thickness range of 0.2mm to 1.0mm for ACP materials.
3. Roofing and ceiling material - The coating line can also produce coatings for roofing and ceiling materials. These materials are used in the construction industry for various applications, such as roofing, cladding, and acoustic panels. The coating line can produce coatings with a thickness range of 0.2mm to 1.0mm for these materials.
4. High-speed coating - The Model TZ-40 2-sides 1-coating Line is a high-speed coating line that can operate at a speed of 40m/min in continuous production. The high-speed coating capability makes it ideal for companies that require fast production rates.
5. Waste gas treatment system - The optional waste gas treatment system is available for the coating line. This system can help reduce waste and minimize the environmental impact of the coating process. The system can be customized to meet local environmental requirements.
6. Energy recycle system - The optional energy recycle system is also available for the coating line.This system can help reduce energy consumption and minimize the environmental impact of the coating process. The system can be customized to meet local environmental requirements.
Overall, the Model TZ-40 2-sides 1-coating Line is a versatile piece of equipment that can be used in various industries to produce high-quality coatings efficiently while minimizing environmental impact.
2-sides 1-coating Line Advantages
1. High speed coating line.
2. 2-sides 1-coating line with accumulator(loopers) and expanding shaft loading system.
3. Continuous production.
4. Waste gas treatment system and energy recycle system are available for choosing.
Do You Want to Order the Best 2-sides 1-coating Line?
Litong Environmental Protection Machinery is a leading company, which makes successful practice of breaking through traditional processing industry and striding forward to the high-tech professional manufacturing industry.
With qualified and reliable products, advanced technology and value-added service, we won the trusts and supports of customers and established a good reputation in the industry.
We will provide you with the best Single-Coating Line and services according to your needs. If you are interested in our products, welcome to contact us!
2-Sides 1-Coating Line Main parameters
Material parameter
Thickness:
0.2&#;1.0mm
Width:
mm
Outer diameter OD(max):
Φmm
Inner diameter:
Φ405mm
Bobbin material:
Steel or paper
Inverval-layers deviation tolerance:
&#;0.8 mm(Excluding the bottom 5 layers and exterior 2 layers)
Coil over-all deviation tolerance:
&#;2 mm (Excluding the bottom 5 layers and exterior 2 layers)
Coating thickness:
Dry film thickness: 8~20 um
Product Weight:
Max kg&#;Excluding bobbin&#;
CCL Processing Speed: 40 m/min (Speed benchmark: thickness 0.3mm coil exclude PVDF coating)
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 2 side 1 coating & baking
Properties
Roller width:
mm
Coils feeding centering adjustment :
±75mm
Threading speed:
5&#;15m/min&#;Adjustable&#;
Line maximum speed:
40m/min
Line speed accuracy:
Steady Speed, ±0.1%;Acceleration, ±0.4%
Uncoiling tension range:
160&#;800kgf
Processing tension range:
160&#;kgf
Coiling tension range:
320&#;kgf
Tension accuracy:
Steady Speed, ±1.0%; Acceleration, ±2.0%
Line space dimensions:
mm×mm×mm
Heating Energy Source:
LNG, LPG
Basic Production Process
Coil loading &#; Uncoil machine &#; 2-roller convery device &#; Cutting device &#; Sewing table &#; Flattening device &#; Tension device 1 &#; entrance accumulator &#;Tension device 2 &#;Pretreatment (Including Degreasing, Roller brushing water washing, drying, Roller-coating chromizing &#; Drying) &#; CPC 1&#; Tension device 3 &#; Topside roller-coater (backside coater) &#; Curing oven &#; Air Cooling &#; CPC 2 &#; Tension device 4 &#; Rear accumulator &#; Tension device 3 &#; 2-roller convery device &#; Cutting device &#; Coil machine &#; Coil discharging
Main devices list
Name
Quantity
Coil loading device
3
Uncoil machine
2
Uncoil Platform
1
Want more information on High Quality 1 Side 1 Coating Line? Feel free to contact us.
Convey device
2
Redirection roller
1
Cutting device
2
Sewing device
1
Tension device
5
Entrance accumulator
1
CPC
3
Pretreatment line
1
Water drying device
1
Chromizing Coater
1
Chromizing drying device
1
Coater
1
Curing Oven
1
Environmental protection and energy recycle system
1
Water cooling device
1
Air cooling device
1
Rear accumulator
1
Coil machine
1
Hydraulic Device
2
Electrical system
1
*Optional configuration: without waste gas treatment and energy recycle system
Water and Power Consumption of Coating Line
Total power consumption:
450KW
Compressed air:
Min5.5bar, 1Nm3/min, actual consumption 0.5Nm3/min
Water:
Deionized water, supply quantity is about 4T/h
Heating fuel:
LPG or LNG
LPG consumption:
0.6 CBM/min
LNG consumption:
1 CBM/min
Key Features of the 2-Sides-1 Coating Line
1. Dual-Sided Coating Capability
Our 2-Sides-1 Coating Line stands out from conventional coating lines due to its unique dual-sided coating capability. By enabling simultaneous coating on both sides of the substrate, we eliminate the need for additional processing steps, resulting in significant time and cost savings. This cutting-edge feature allows for a streamlined production process while maintaining exceptional coating uniformity and adherence.
2. Advanced Precision Control System
The coating process demands precise control and monitoring to ensure consistent and superior results. Our coating line incorporates an advanced precision control system, leveraging the latest technological advancements. With real-time monitoring and feedback mechanisms, the system optimizes coating parameters, such as thickness, speed, and pressure, to achieve the desired outcome with unmatched accuracy.
3. Versatility and Flexibility
The 2-Sides-1 Coating Line is designed to accommodate a wide range of substrates, coatings, and applications. Whether it's a delicate film, a robust protective layer, or a specialized coating formulation, our system ensures seamless adaptation to meet diverse requirements. Its versatility and flexibility make it a valuable asset for industries such as automotive, electronics, aerospace, and more.
4. Enhanced Efficiency with Intelligent Automation
Automation plays a pivotal role in modern manufacturing, enhancing productivity, reducing errors, and improving overall efficiency. Our coating line incorporates intelligent automation features that optimize the workflow, enabling higher throughput, reduced downtime, and improved resource utilization. With intuitive controls and automated material handling, operators can focus on higher-value tasks while the system delivers consistent, high-quality results.
Benefits of the 2-Sides-1 Coating Line
The implementation of our 2-Sides-1 Coating Line brings forth a multitude of benefits for companies aiming to achieve superior coating outcomes. Let's explore some of the remarkable advantages it offers:
1. Time and Cost Savings
By eliminating the need for separate coating processes or additional equipment, our coating line significantly reduces production time and associated costs. The simultaneous dual-sided coating capability ensures faster throughput without compromising on quality, making it an ideal choice for businesses seeking efficiency gains.
2. Enhanced Productivity
The advanced automation features of the 2-Sides-1 Coating Line empower manufacturers to achieve enhanced productivity levels. With streamlined processes, optimized control systems, and reduced manual intervention, companies can maximize their output and meet demanding production targets efficiently.
3. Unmatched Coating Quality
At [Our Company Name], we understand the critical importance of achieving superior coating quality. The 2-Sides-1 Coating Line integrates cutting-edge technologies and meticulous engineering to deliver exceptional results consistently. The precise control system, uniform coating distribution, and elimination of defects contribute to a flawless finish, meeting the highest standards of quality assurance.
4. Increased Efficiency and Resource Utilization
Our coating line's intelligent automation capabilities not only enhance productivity but also optimize resource utilization. By minimizing material waste, reducing energy consumption, and maximizing operational efficiency, businesses can experience significant cost savings and environmental benefits.
Revolutionize Your Coating Process with Our 2-Sides-1 Coating Line
In a highly competitive landscape, staying ahead of the curve requires embracing innovative solutions that can propel your business to new heights. The 2-Sides-1 Coating Line from Litong represents a game-changing technology, redefining efficiency, productivity, and quality in the coating industry. With its cutting-edge features, unrivaled benefits, and commitment to excellence, this revolutionary system is poised to transform your coating process and unlock a world of possibilities.
To learn more about our 2-Sides-1 Coating Line and explore how it can elevate your business, visit our website. Embrace the future of coating technology with us and embark on a journey towards unparalleled success. Please contact us for product catalog and quotation!
Transportation and Packing
Time: The coating line design and manufacture leads 120 days, installation and testing leads 70 days.
Trade terms: FOB, CIF are available.
Payment terms: T/T, D/P, LC are acceptable.
Packing style: Wooden pallet.
Transportation: by sea.
Coating your screens with emulsion can be a tricky part of the screen printing process, but it&#;s not impossible by any means; just keep these guidelines in mind and you&#;ll be coating screens like a pro in no time. The process can be referred to either as &#;coating a screen&#; or &#;making a stencil&#;. You can find more information on emulsions and the brands we carry here on our website. Be sure to mix and store your emulsion(s) according to the manufacturers directions. Before you start coating your screen, make sure it&#;s been properly degreased and dried and is free of any contamination. Next, take your scoop coater; which should be cleaned after each use, and fill it approximately three-fourths of the way full of emulsion. Pro tip, if you start to notice prominent or random lines being formed on your screens when coating them, most likely the edge of your scoop coater is damaged; therefore, it&#;s imperative that you take care of your scoop coater to ensure proper coating of your screens.
a scoop coater is a necessary shop accessory for proper screen coating
Now, there are a couple of techniques to use when coating your screen, one is by using both hands which means you need to secure your screen in an upright position, or alternatively you can hold it up with one hand and coat with the other; just be sure to coat with the hand you write with. When coating, ensure that you get even coats, as thick or thin places can cause problems when exposing your screens. If you don&#;t have enough emulsion (thin places) your image will expose faster (overexposure) causing it to not wash out. Thick places (too much emulsion) will not expose as quickly (underexposure) causing the image to break down and wash out. After you&#;ve coated your screen, put it in your drying rack print-side down and allow it to fully cure. Here are a few tips for this stage in the process; if you don&#;t have a drying cabinet, and only have a drying rack, coat your screens before you go home for the day, leaving them to dry overnight. Also, a dehumidifier or space heater (not exceeding 110 degrees) in your drying space will help your screens dry more efficiently.
When you&#;re ready to expose your screen, make sure it&#;s dry to the touch. There are several different coating methods you can go with; the most common being the 1 & 1 method. For this method, apply one coat of emulsion on print side, rotate 180 degrees and apply one coat to the squeegee side. Lay flat to dry. The 2 & 2 method is good for athletic printing as it creates a thicker stencil by coating twice on the print side, then twice on the squeegee side, wet on wet. After each coat, rotate 180 degrees. This method requires a longer dry time and exposure time. Finally, the 3 & 3 method produces the sharpest edges and thickest stencil; start with the 2 & 2 method mentioned above, then put an additional coat on the print side and dry. As with anything worth doing, putting in the proper preparation when coating your screens and working with emulsion will ensure you produce quality work that you can be proud of. I hope you found this article helpful when dealing with emulsions.
When you&#;re ready to expose your screen, make sure it&#;s dry to the touch. There are several different coating methods you can go with; the most common being the 1 & 1 method. For this method, apply one coat of emulsion on print side, rotate 180 degrees and apply one coat to the squeegee side. Lay flat to dry. The 2 & 2 method is good for athletic printing as it creates a thicker stencil by coating twice on the print side, then twice on the squeegee side, wet on wet. After each coat, rotate 180 degrees. This method requires a longer dry time and exposure time. Finally, the 3 & 3 method produces the sharpest edges and thickest stencil; start with the 2 & 2 method mentioned above, then put an additional coat on the print side and dry. As with anything worth doing, putting in the proper preparation when coating your screens and working with emulsion will ensure you produce quality work that you can be proud of. I hope you found this article helpful when dealing with emulsions.
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