To coincide with the launch of our new EC200E excavator, I thought it would be helpful to provide a quick overview of excavator buckets, especially for any new excavator owners out there.
G-Top contains other products and information you need, so please check it out.
When it comes to selecting buckets, the options can seem limitless. Thats because excavators can tackle a diverse range of projects. There really is no one-size-fits-all when it comes to utilizing excavator buckets across different jobsites even across a range of projects on the same site.
Three of the biggest considerations to keep in mind when selecting a bucket are:
Whether youre well-versed in excavator buckets or still learning, youll find value in these tips. Thats because the consequences of using the wrong bucket can be significant. If you dont have the right bucket for your specific application, youll likely see lower productivity and fuel efficiency. You could also have premature wear of the bucket.
Bucket Quality
All buckets are not made equal, so youll want to do your homework to ensure you get the best bucket for your needs. One thing to look for is features that promote durability and reduced wear, such as wear strips that protect the buckets sides and back, and side cutters that protect the buckets cutting edge and improve penetration.
And dont forget about whats on the edge of the bucket to engage the ground and the material. If you dont have the right edge or teeth, you wont be able to do your job the way you want. For example, general purpose buckets typically have teeth, which is great for excavating. But if youre doing grading or landscaping work, Volvo offers a bucket with a bolt-on edge to help give your work a smooth finish. For extremely compact material, on the other hand, you may need pick-point teeth. Also look at the tip radius a short tip radius produces enhanced break-out force which reduces wear on the bucket and a long tip radius offers greater bucket capacity.
Volvo recently launched an all-new premium tooth system that not only increases productivity and fuel efficiency, but is also more wear resistant and much easier to fit, thanks to a hammer-less pin design. The teeth feature a new locking system that has a reusable locking pin, which locks into place simply by twisting it a quarter turn. You just place, push and twist thats it. With a system like this, you wont always be in the market for a brand-new bucket.
Picking the Right Size
There are a lot of factors that go into picking the right size of bucket, including:
Matching Your Bucket to the Application
Matching your bucket to the application will save you time and money. So, lets go through some common bucket types and how theyre used:
Customization and Quick Coupler Options
Buckets can also be customized with different types of teeth, side cutters, additional guarding, even different shapes to improve penetration. In Florida, for example, weve customized buckets with a spade nose, which is like a flat tooth. It creates a flatter edge which helps with the type of soil they dig in.
Volvo buckets are available as a direct fit or with Volvo quick coupler interfaces. If youre planning to switch out attachments often, buying buckets with universal quick couplers is important so your operators can switch out attachments fast and easy, on any brand of excavators youre running. If you only run Volvo equipment though, our dedicated S-type couplers are the best option for enhanced performance, including better breakout forces and capacities.
Learn more about Volvo buckets here, and if you have additional questions, just post a comment below.
0
0
votes
Choosing an excavator for your job is only the first step in acquiring the tools you need. Whether theyre mini or large, excavators are incredibly versatile because of the available bucket and attachment options. Given the many types of backhoe and excavator buckets on the market, a lot of factors contribute to finding the right bucket for the job.
From understanding excavator bucket dimensions to learning about the different excavator bucket types, this guide will teach you how to choose the right excavator bucket for your needs.
When choosing an excavator bucket, the first thing to consider is the specific application and type of material you are handling. You typically want to find the biggest bucket for your job, taking into account the material density and the size of the hauler truck.
Remember the weight of the bucket limits your cycle time, and the bucket only becomes heavier when loaded with heavy materials. As a general rule, use a small excavator bucket for higher-density materials to avoid slowed productivity. You want to be able to load your hauler truck quickly with as few cycles as possible to reduce fuel consumption, wear, and downtime.
Different applications can also require specific types of buckets. For example, you wouldnt be able to dig an 18-inch trench with a 30-inch bucket. Some buckets have features to handle certain types of materials. A rock bucket has a V-shaped cutting edge, and long, sharp teeth that can break through hard rock and push heavy loads with more power. A digging bucket is known to handle hard soil. Consider the type and density of your material and ensure you select a bucket that is capable of lifting it.
If you are looking for more details, kindly visit bucket cutting edge manufacturer.
An excavator can do anything from digging trenches and laying pipes, to landscaping and moving snow. Several bucket types enable an excavator to handle various materials within these applications. While there are also many specialty buckets available, the five most popular buckets include:
A general-purpose bucket has the most versatility and is appropriate for many excavating tasks. It is also known as a digging bucket, and it is the standard attachment that comes with an excavator. If you rent an excavator without specifying a bucket, youll probably receive a general-purpose bucket. It comes with short, blunt teeth that work great on soil and are available in many sizes for various applications.
Here are some of the materials you can move with an all-purpose excavator bucket:
You can also find wear-protection components to allow an all-purpose excavator to work with more abrasive materials.
Grading buckets stand out for their smooth edges, wide construction, and flat cutting edges. They also have lift eyes, weld-on side cutters, and reversible bolt-on cutting edges. This construction creates smooth edges for all digging areas and works best with soft materials and soils. Grading buckets, also called clean-up or ditching buckets, have a lot of versatility for loading material, grading, leveling, back-filling, sloping, and cleaning ditches for improved drainage.
When you know how to use a grading bucket, you can use it for many applications, including:
A heavy-duty or severe-duty bucket is usually made from high-strength, abrasion-resistant steel. Because of their superior durability, these attachments are often used in rock quarries to load trucks with high-density material in fewer passes.
Cat® excavator buckets come in general-, heavy-, severe-, and extreme-duty varieties. They provide enhanced digging for heavy or abrasive materials, such as:
Severe- and extreme-duty buckets can handle even heavier materials, including:
Like a grading bucket, a trenching bucket is used for trench digging. It works well for narrow cable trenches, pipe culverts, and drains. It has a narrow shape, a sharp, flat blade, and an extended front section for better access. This tool can dig deep trenches while maintaining a fast cycle time. A trenching bucket should be used for high-precision jobs, such as digging around pipes.
This narrow bucket looks almost claw-like and is used to dig deep trenches that are only a few inches wide. It can save contractors a significant amount of time in backfilling and digging. It can also be known as a fiber-optic bucket because it is useful for creating trenches for laying fiber-optic cables, irrigation systems, and pipes.
An angle tilt bucket has many of the same applications as a grading bucket with the added feature of 45-degree rotation in either direction. Because of the tilting ability, these buckets are useful for creating precise slopes. They also allow an excavator to move or shape more land without changing positions as frequently. These features may allow you to experience increased uptime with heavy-duty construction.
Angle tilt buckets come in many sizes for a variety of applications, such as:
A tilt ditch cleaning bucket does exactly what its name suggests. This specialized cleaning bucket shares a similar design to a grading bucket. It can tilt at a 45-degree angle to allow the operator to work at difficult angles. Many consider this a finishing bucket used at the end of a project for tidying and creating smooth finishes.
Visually, a skeleton bucket closely resembles a digging bucket. However, there is a major difference between the two. A skeleton bucket has large slots that work like a grid on its back. This is used to let fine materials filter through it, leaving behind larger materials.
The skeleton bucket is a versatile tool that does two things at once. It works as a usual excavation bucket that simultaneously separates stones, concrete, and trash from useful or building materials.
Utility buckets are incredibly useful tools when excavating near pipelines and cables. When cables are struck, it can harm the excavation crew and affect the system they are connected to. With a utility bucket, a crew can work without worrying about the risks of striking cables.
The bucket is double-enforced by using rounded edges rather than teeth, improving structural integrity. This bucket type is best suited for working near gas lines, water and sewerage pipes, and underground cables.
Besides the most commonly used buckets, you can find a variety of specialty bucket designs to use for specific jobs:
With so many types of excavator buckets, its a good idea to consider renting one when you need to accomplish a particular task. If you plan to use the bucket for many jobs, you can save money by buying a used excavator bucket. If choosing a previously owned or rented bucket, you need to understand how to inspect for damage or repairs. Look for the following elements:
Most construction projects benefit from a bucket that will increase productivity by reducing the number of passes the tool needs to make. Select the biggest excavator bucket that wont compromise efficiency except when you have a particular size requirement, like when digging a trench.
Remember that the bucket you use on a 20-ton excavator would be far too big for an 8-ton excavator. A bucket thats too big will require the machine to do more work, and each cycle will take longer, reduce efficiency, or cause the excavator to topple over.
Generally, a range of bucket sizes will work for the excavator you have. Mini excavator bucket sizes can range from specialty 6-inch buckets to 36-inch buckets. Keep in mind that some sizes only apply to grading buckets, and you shouldnt use other types of buckets with those dimensions.
To see what size of bucket is possible for the weight of your excavator, use this excavator bucket size chart:
Each jobs bucket capacity depends on the size of your bucket and the material you are handling. Bucket capacity combines the material fill factor and density, the hourly production requirement, and cycle time. You can calculate your buckets capacity for a particular project in five steps:
To tool your excavator bucket for whatever applications you have in store, you can customize the bucket with many add-on features:
The best time to replace the teeth is before they wear down entirely and expose the bucket adapter. To fit the bucket with new teeth, follow these nine steps:
When youre ready to shop excavator buckets or need expert advice for your job site and machine, partner with the local leaders in tractor parts and repairs. We have a wide selection of Cat equipment attachments for excavators whether youre in the market for new or used buckets. Get the parts you need fast from the experts with over 60 years of experience in the business.
Get advice on your model number from our pros by contacting us or using our live chat feature today.
If you want to learn more, please visit our website excavator bucket adapter.
Previous: Casting process the most complete explanation!
Next: What Makes Threaded Tungsten Carbide Drill Bits Effective?
Comments
Please Join Us to post.
0