The most comprehensive collection of PC board knowledge

Author: Hou

Dec. 09, 2024

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PC board is also called polycarbonate board. Resistant to weak acids, it is made of polycarbonate as the main component and uses co-extrusion technology CO-EXTRUSION. It shows that the PC board is resistant to neutral oil, not strong acid, not durable, not alkali resistant, and needs to be coated with UV . It has the characteristics of high transparency, light weight, impact resistance, sound insulation, heat insulation, flame retardant, and anti-aging. It is a high-tech, extremely excellent comprehensive performance, energy-saving and environmentally friendly plastic sheet. It is a commonly used plastic building material in the world. It has advantages that other building decoration materials (such as glass, plexiglass, etc.) cannot match.

Classification

PC boards generally include: sunlight board and endurance board , and the colors generally include: transparent/black


characteristic

(1) Light transmittance: The light transmittance of PC board can reach up to 89%, which is comparable to glass. UV coated panels will not produce yellowing, atomization, or poor light transmission when exposed to sunlight. After ten years, the light transmission loss is only 6%. The PVC loss rate is as high as 15%-20%, and the glass fiber is 12%. %-20%.

(2) Impact resistance: The impact strength is 250-300 times that of ordinary glass, 30 times that of acrylic plates of the same thickness, and 2-20 times that of tempered glass. There will be no cracks when dropped two meters below with a 3kg hammer, and it is "not broken" It has the reputation of "glass" and "ringing steel".

(3) Anti-ultraviolet: One side of the PC board is coated with an anti-ultraviolet (UV) coating, and the other side has anti-condensation treatment, integrating the functions of anti-ultraviolet, heat insulation and anti-drip. It can block the passage of ultraviolet rays and is suitable for protecting valuable artworks and exhibits from ultraviolet damage.

(4) Light weight: The specific gravity is only half that of glass, saving the cost of transportation, handling, installation and supporting frames.

(5) Flame retardant: The national standard GB50222-95 confirms that PC boards are flame retardant to the first level, that is, B1 level. The PC board's own ignition point is 580 degrees Celsius. It will self-extinguish after being removed from the fire. It will not produce toxic gases when burning and will not contribute to the spread of the fire.

polycarbonate board.jpg

(6) Flexibility: It can be cold-bent at the construction site according to the design drawings, and installed into arches, semi-circular roofs and windows. The minimum bending radius is 175 times the thickness of the plate used, and hot bending is also possible.

(7) Sound insulation: PC sheet has obvious sound insulation effect and has better sound insulation than glass and acrylic board of the same thickness. Under the same thickness, the sound insulation of PC board is 3-4DB higher than that of glass. Internationally, it is the preferred material for highway noise barriers.

(8) Energy saving: Keep cool in summer and heat in winter. PC board has a lower thermal conductivity (K value) than ordinary glass and other plastics, and the thermal insulation effect is 7%-25% higher than the same glass. The insulation effect of PC board Heat up to 49%. This greatly reduces heat loss and is an environmentally friendly material used in buildings with heating equipment.

(9) Temperature adaptability: Polycarbonate  boards do not become cold brittle at -100°C, do not soften at 135°C, and have no significant changes in their mechanics and mechanical properties in harsh environments.

 Basic performance

 Basic parameters:

 Project name

 unit

 indicator value

 Test Method (ASTM)

 proportion

g/cm

1.2

D-792

 Impact strength (Izod, notch)

J/M

900

D-256

 tensile yield strength

Mpa

69

D-638

 Tensile breaking strength

71

 Yield elongation

%

6.5

 Elongation at break

120

 Compressive strength

Mpa

86

D-695

 elastic modulus

2400

D-638

 thermal expansion coefficient

M/m·

6.7×10^(-6)

D-696

 Leadership coefficient

W/m·K

0.2

C-177

 Heat distortion temperature (load 1.81MPa)


120

D-648

 (2). Light transmittance

 2.2 Hollow board

 The material properties are the same as those of solid plate, except for:

(1). Drop weight impact strength (ASTM D-3029×hammer head diameter Φ100mm)

 (2). Light transmittance (ASTMD-1003)

 (3). Sound insulation effect

6mm thick hollow board, average attenuation 17dB (ISOR140)

 (4). Combustion performance

 Flame retardant B1 GB50222-95

 (5). Light transmittance performance

 Ultraviolet rays with wavelengths shorter than 350nm hardly penetrate solar panels.

 2.3 Comparison of some performance of several lighting materials

 performance

 unit

 plexiglass

 PC board

 PVC board

 fiberglass

 Glass

 density

g/cm

1.2

1.2

1.3-1.5

1.4-1.6

2.5

 Impact strength


bad

 very good

 generally

 generally

 Very bad

 Continuous use temperature


90

120

75

100

240

 Visible light transmittance

%

87

88

80

86

90

 Light transmittance

 a few years later

 very good

 very good

bad

bad

 very good

 UV transmittance

%

40

0

0

20

80

 Combustion performance


 flammable

 flame retardant

 flammable

 flammable

 non-flammable


application

 Exotic decorations in gardens and entertainment venues and pavilions in resting places;

 Internal and external decoration of commercial buildings, curtain walls of modern urban buildings;

Aviation transparent containers, motorcycle front windshields, airplanes, trains, ships, cars, motorboats, submarines and glass military and police shields;

 The layout of telephone booths, advertising street signs, light box advertisements, and display exhibitions;

 Instruments, meters, high and low voltage switch cabinet panels and military industry, etc.;

 High-end interior decoration materials such as walls, ceilings, and screens;

 Noise barriers for highways and urban elevated roads;

 Agricultural greenhouses and breeding greenhouses;

 Modern ecological restaurant canopy.



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