Electronic devices are everywhere, from smartphones and laptops for consumers to sophisticated medical devices, critical aircraft flight controls, as well as safety, performance, and entertainment systems in electronic and other vehicles.
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Despite their widely varying applications, many electronic devices have at least one thing in common&#;the circuit boards and other components that make them work are all in an enclosure.
A custom-designed enclosure can help a consumer and computer electronics products stand out from commoditized competitors. Other enclosures offer more practical benefits, such as protecting industrial and other equipment from moisture, heat, or chemicals, among other hazards.
Various manufacturing processes are available to create an enclosure that will meet the performance and aesthetics that most electronic devices require. These services can carry a project from prototyping to low-volume production while accelerating time to market and leading to savings over time.
This introduction covers the advantages and disadvantages of each process for manufacturing enclosures, including design considerations, material and assembly options, and advanced manufacturing techniques.
Injection molding is a vital asset across a wide range of industries due to its customization opportunities, cost-effectiveness, and efficient production. In the electronics industry, custom molded parts play a key role in many products because they are lightweight, durable, and provide electrical and heat insulation. For electronics manufacturers seeking to optimize their custom molded electrical components, you can prepare your project for success with a high-volume manufacturer that specializes in turnkey solutions.
Turnkey partners with in-house secondary services deliver enhanced value and ensure every step of your project is completed under one roof, on time, and within budget. These partners will ensure your custom molded parts are well-designed and produced in the most efficient and cost-saving manner, helping you move forward faster with the right team on your side.
Read on to explore our top tips for optimizing your parts and what positions Deluxe as the ideal partner.
A Guide to Optimizing Custom Molded Electrical Components
1. Choose Design for Manufacturability
Designing for manufacturability is the process of designing parts to make the manufacturing process easier. This typically yields a higher quality product at a lower cost. Designing for manufacturability helps ensure your project is set up for success by mitigating flaws and creating the most efficient design to serve your needs.
The design of your product is pivotal not only to ensure it performs flawlessly for your customers in its designated application but also that it is optimized to be produced in the most cost-effective manner possible. With the right design, you can enjoy cost savings without compromising the quality and functionality of your custom molded electrical components.
2. Consider High-Volume Production
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Once your product design is finalized and you are prepared to move forward with manufacturing, choosing high-volume production can ensure you maximize the cost-effectiveness of your orders. In addition to maximizing efficiency in production and cost, high-volume production allows you to be prepared to deliver products that meet the demand of your customers whenever they need.
High-volume production can help you trim excess costs by shaving off additional shipping and production costs, and it optimizes your part&#;s production process by equipping you with the volume of products you need at every stage.
3. Rely on Advanced Automation
Automation helps you optimize your custom molded electrical components and shave time off of your production schedule. Manufacturers that can implement automation into their processes can save you time and money on the production process due to the high-efficiency and high-accuracy nature of automated processes.
At Deluxe, our automation enables us to serve our customers more efficiently and accurately, working 24/7 to serve your needs and push your project across the finish line.
4. Leverage Turnkey Operations
When you choose a turnkey injection molder for your custom molded electrical components, you can enjoy start-to-finish support that addresses your needs at every stage. From part design to secondary operations and inventory management, turnkey manufacturers are there every step of the way to make sure your processes run smoothly and your product is of the highest quality.
Turnkey manufacturers can also save you money on your manufacturing and inventory management costs. Since you don&#;t have to find another partner and don&#;t have to pay for shipping, your costs can be greatly reduced by choosing a manufacturer that has the capabilities you need. To learn more about saving money on your injection molding process, download our free ebook.
Turn to Deluxe for Better Custom Molded Electrical Components
At Deluxe, we&#;ve served the electrical industry for decades, delivering quality custom parts that meet the most complex specifications. As an ISO : certified company, we have the experience and skill needed to manufacture the most complex electrical components on the market.
Our start-to-finish approach allows us to help you throughout the entire manufacturing process. From part design to mold building to injection molding and secondary operations, we are able to design your part for manufacturability, build the molds in-house, and perform your manufacturing process from injection molding to finishing. This allows us to save you time and money by improving designs before production and being able to make any necessary alterations to your mold without having to ship it out.
With four manufacturing facilities at our disposal, we can produce small- to large-volume projects with ease and ship them anywhere in the world. We have also implemented automation into our manufacturing processes, allowing us to continue production around the clock.
If you are ready to get started, contact our team today to discuss your custom molded electrical components needs and learn how we can help.
Contact us to discuss your requirements of Electronics Component Molding. Our experienced sales team can help you identify the options that best suit your needs.
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