Outrigger and Crane Pad Safety Tips

Author: Geoff

May. 06, 2024

Outrigger and Crane Pad Safety Tips

Crane and outrigger pads are vital safety components that ensure stability and mitigate the risk of accidents during crane operations. These pads distribute the load effectively, decreasing the likelihood of tipping or structural failure. Recognizing the significance of correct outrigger and crane pad usage is pivotal for maintaining a secure work environment.

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Here are some key safety tips that every professional in the lifting and rigging industry should adhere to when using outrigger and crane pads.

Understanding Outrigger Pads

Outrigger pads are fundamental accessories in any rigging and lifting setup. Available in various sizes, thicknesses, and materials, these flat objects cater to the needs of different equipment in terms of weight and contact points.

Also known as crane pads, these tools are placed beneath the outrigger (often called a shoe, foot, arm, or flat) to provide an even surface that disperses pressure across the ground more uniformly. Due to the limited contact area between the outrigger and the ground, excessive pressure can cause ground destabilization. These pads help mitigate this pressure, ensuring crane stability during lifting operations.

Important Safety Tips for Using Outrigger & Crane Pads

Ensuring the safe use of lifting and rigging equipment is crucial for preventing accidents and maintaining safety. Here are some guidelines for using outrigger pads effectively.

1. Conduct a Thorough Site Assessment

Before commencing crane operations, perform a comprehensive site assessment to pinpoint potential hazards. Consider factors such as equipment positioning, underground utilities, available space, environmental conditions, and any obstacles. Adhere to local safety regulations and secure necessary permits. Include all other equipment such as lifting slings, beams, spreader bars, and rigging hardware.

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Evaluate ground conditions as part of the site assessment. Ground stability involving soil type, compaction, slope, and underground utilities helps determine the right size and type of outrigger and crane pads. According to OSHA standards, outrigger pads "must not be assembled or used unless ground conditions are firm, drained, and graded to a sufficient extent..." (1926.1402(b)). Ensure conditions meet safety requirements for crane and equipment use.

2. Know Your Load Capacities

Be mindful of your crane’s load capacity and the maximum load it can handle with fully extended outriggers. Exceeding this capacity or misjudging load distribution can lead to outrigger failure or crane instability. Always include additional weight components, such as counterweights, in your calculations. Refer to the crane manufacturer’s specifications and consult an engineer if necessary.

3. Ensure Proper Setup and Leveling

Choosing the right outriggers and crane pads is essential for maintaining stability. Use outriggers designed for your crane model and ensure they are in optimal condition. Crane pads should be large enough to evenly distribute the load and prevent excessive ground pressure. Utilize load-bearing calculation tools or seek expert advice to select suitable outriggers and crane pads for your specific needs.

Here are some tips for setting up the outrigger system effectively:

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Position the outrigger shoe at the center of the pad.
Ensure the outrigger pad is in full contact with the ground; avoid using it to span holes or hollow areas.
Clear the area of any loose materials before placing the outrigger pad.
Cribbing blocks can enhance stability on slopes or uneven terrain by providing additional support.

4. Regular Inspections and Maintenance

Regular inspections and maintenance are crucial for keeping outriggers and crane pads in good condition. Look for signs of damage, corrosion, or wear, and address any issues immediately. Follow the manufacturer’s maintenance guidelines and perform load testing when necessary.

5. Prioritize Operator Training and Communication

Ensure that crane operators are well-trained and experienced in setting up outriggers and crane pads. They should understand load capacities, setup procedures, and safety protocols. Establish clear communication channels between the crane operator, signal person, and other personnel to ensure everyone understands their roles.

Outrigger and Crane Pads from U.S. Cargo Control

Safety is paramount when handling outriggers and crane pads. US Cargo Control offers top-notch outrigger pads from DICA®, crafted from engineered thermoplastic material to be durable, flexible, and resistant to high pressure, temperature, moisture, and corrosives. These pads are designed for safe and easy use across various applications.

We offer two types of outrigger pads:

SafetyTech Pads: Suitable for various equipment including digging derricks, bucket trucks, mobile cranes, and concrete pumpers. Available in medium, heavy, and super duty to accommodate diverse load requirements.
FiberTech Pads: Made with Fiber-Reinforced Polymers (FRP) for enhanced rigidity and a high strength-to-weight ratio. These pads offer exceptional durability with a service life exceeding 20 years, making them a robust choice for any outrigging job.

Following these essential tips will help ensure stability, prevent accidents, and create a safe work environment. Remember, a knowledgeable and prepared team is the key to successful crane operations.