Coatings are the first line of defense in protecting the integrity of your assets.  CST Trico Bond bolted epoxy steel tanks using the OptiBond&#; coating process delivers outstanding performance and is the industry standard for epoxy durability, is corrosion resistance, and resists UV breakdown and abrasion.  As the world&#;s leader in factory coated tanks, CST understands that the process by which a coating is applied is as important as the coating itself.

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Tight manufacturing tolerances and numerous process controls are in place to ensure that the preparation of the steel, application of the Trico Bond coating and the curing of the coated material is unmatched.  While other companies make claims about how proprietary the name of their epoxy product is, CST continues to invest in the OptiBond process to ensure it delivers superior performance and long-lasting results when applying CST Trico Bond coatings.

With more than 130 years of experience and over 250,000 field-tested applications around the world, no other manufacturer comes close to our level of knowledge of how to apply epoxy coatings and how they endure in some of the harshest environments.  CST is proud to have our potential customers visit our ISO : Certified manufacturing facilities and see first-hand why CST&#;s coating processes are in a class of their own.

Benefits of Factory-Applied Coatings

CST applies all coatings in an ISO : Certified facility, under controlled environmental conditions using its proprietary OptiBond coating process to deliver the finest epoxy coating available in the storage tank industry.  This eliminates weather factors that occur when applying coatings in the field after constructing a tank.  There is no waiting for the weather to be within specific conditions in order to apply the coatings.  Each step in the OptiBond coating process is carefully monitored so that inconsistencies in the coating can be detected in the earliest possible stage of the process.  Completion of the tank can be performed in as much as 1/3 the time as alternative materials and methods.  On-site delays due to weather are eliminated, and service can start earlier and return on investment begins sooner.

• Eliminates the weather factors incurred when applying a coating in the field after constructing a welded tank.  With factory-applied coatings, there is no waiting for the weather to be within specific parameters in order to apply the coatings and trust in the environmental conditions to properly cure the coating.

• Each step in our factory-applied coating process can be carefully monitored so that inconsistencies in the coating can be detected in the earliest possible stage of the process prior to tank construction fully applying the coating

• Completion of the tank can be performed in as much as 1/3 the time as alternative materials and methods.  On-site delays due to weather are greatly eliminated, service can commence earlier and ROI begins sooner.

The CST OptiBond Coating System

CST Industries utilizes proprietary coating technology that provides maximum corrosion resistance and long tank life.  Our experience has led to continuous technology and process improvements. The result is the finest epoxy coating available in the liquid tank industry.  The OptiBond coating system is derived from years of in-field experience and performance data.

The OptiBond Coating Process:

• Step 1 &#; Degrease and Rinse:  

  A combination of rinse solution and hot air is used to clean and preheat the substrate to optimal coating temperature.

• Step 2 &#; Blasting and Profiling:  Engineered grit material is used to blast the substrate and create an ideal 3-D surface profile for coatings application and adhesion.

• Step 3 &#; Powder Coating Application:  A Valspar powder coating is applied in the proprietary Trico Bond electrostatic booth.  Exact controls ensure optimal coatings application.

• Step 4 &#; Forced Cure:  Parts are cured at a controlled temperature to maximize the crosslink bond of the epoxy powder coatings.

• Step 5 &#; Quality Control Check:  Parts are checked using high voltage detectors to identify and correct any holidays, inclusion or thin areas.

• Step 6 &#; Top Coat Application:  Uniquely engineered polyurethane topcoat is applied to increase UV protection on exterior surfaces to extended durability and longevity.

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• Step 7 &#; Final Cure:  Top coated panels pass through a final oven to cure, yielding an exceptionally durable finished product.

• Step 8 &#; Final Quality Control:  Trained service professionals test panels for final Dry Film Thickness to ensure consistent coverage and protection on all panels.

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Why Waterproofing and Sealing, Epoxy Crack Injections are Important

Water damage and leaks in any structure can have severe consequences, including mold growth, structural damage, and health hazards. Whether it&#;s a commercial building or a residential home, ensuring that the structure is appropriately waterproofed is essential to maintaining the integrity of the building and keeping its occupants safe. Waterproofing, sealing, and epoxy crack injections are some of the most effective methods used to keep water out of a building. In this post, we&#;ll look at why waterproofing and sealing, as well as epoxy crack injections, are important.

Prevention of Water Damage

Water is one of the most destructive elements that can cause damage to a building; it can seep into walls, floors, and ceilings and cause mold, rot, or structural damage. Water damage can weaken the building&#;s foundation, walls, and floors over time, potentially causing significant safety and health hazards for occupants. Waterproofing and sealing a building&#;s exterior and interior surfaces can help prevent water damage and protect the structure from costly repairs.

Improved Indoor Air Quality

Water damage encourages mold growth, which is harmful to human health. Mold can cause respiratory issues like asthma or allergies, and it can also create a foul smell that can linger for a long time in your building. Waterproofing and sealing prevent leaks and water damage that promotes mold growth, improving indoor air quality and protecting the health of your tenants.

Increased Property Value

Waterproofing, sealing, and epoxy crack injections can also increase the property value of a building. By preventing water damage, you can minimize or eliminate the costly repairs that can negatively affect the building&#;s resale value. A well-maintained building that has little to no water damage will have a higher resale value and attract more potential buyers, helping to increase ROI and making waterproofing a smart investment.

Lower Energy Costs

Waterproofing, sealing, and epoxy crack injections can help lower energy costs by creating an airtight seal for the building and reducing the need for energy-consuming heating and cooling systems. An airtight seal can keep your building cooler in the summer and warmer in the winter, reducing the load on HVAC systems and reducing energy consumption, leading to lower utility bills.

Extended Building Lifespan

A building that is regularly waterproofed, sealed, and repaired using epoxy crack injections can last for many years to come. Waterproofing and sealing protect the building from water damage, which can weaken the building&#;s foundation and cause structural issues. Epoxy crack injections can also repair structural damage efficiently, extending the lifespan of a building.

Reduction of Maintenance Costs

Regular waterproofing and sealing can be costly, but it&#;s a wise investment since they reduce the long-term maintenance costs. These methods provide an effective barrier against water, which reduces the need for costly repairs and maintenance, especially for properties that are prone to water damage due to environmental factors.

Quick Repairs with Epoxy Crack Injection

Epoxy crack injection is a popular method of concrete repair that provides a permanent and economical solution to fixing cracked concrete surfaces. Epoxy injection for cracks is more effective than traditional concrete crack repair methods because it penetrates deep into the concrete cracks and repairs them from within. This method is cost-effective, and it can be completed quickly, avoiding any disruption to business operations or significant downtime.

Saves Time

Epoxy crack injection repairs can save a significant amount of time, as repairs can be completed in a matter of hours, rather than days or weeks traditionally sought by other repair methods. When a business needs a quick and immediate solution, epoxy crack injection is the go-to method for a fast repair that won&#;t require lengthy downtime.

Environmentally Friendly

Epoxy crack injection provides an environmentally-friendly solution to repair cracked concrete floors or walls. Unlike traditional concrete repair, epoxy crack injection is entirely solvent-free, reducing the environmental impact due to fewer pollutants being released into the air or groundwater.

Minimal Disruption to the Surrounding Area

Epoxy crack injection provides minimal disruption to the surrounding areas such as the ongoing foot traffic and business operations due to the quick and efficient repair process. When done by professionals, the proper preparation, injection, and clean-up of epoxy crack injection repairs can be done swiftly with little disturbance to the surrounding space, allowing for business to carry on as normal.

Final Thoughts

Waterproofing, sealing, and epoxy crack injections are essential for any building to stay structurally sound and prevent water damage, mold growth, and health hazards. Waterproofing and sealing not only protect the building and its occupants, but it also helps reduce maintenance and energy costs while increasing property value. Epoxy crack injection provides an efficient, cost-effective, and eco-friendly solution for concrete repairs when repairs are needed. Investing in these methods will protect your building in the long-term and reduce the risk of water damage or structural issues, leading to a healthy, safe, and long-lasting building.

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