The mobile crushing station can also be called mobile crusher, mobile crushing plant which is a product of the new era technology.
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Its main features are that it is movable and walking freely, thus, the transition is more convenient to ensure safe operation. The station's output ranges from 10 to 650 tons per hour, and one production line can simultaneously produce four sizes of stones, sand and powder.
What are the advantages of mobile crushing station?
The mobile crusher can carry jaw crushers, impact crushers, cone crushers, vibrating screens, conveyors, etc. The complete ore processing line has significant quality, performance and price advantages, and is widely used in highway, railway, national defense and construction.
Quality advantages
The mobile crusher is developed by combining the advantages of crushing stations at home and abroad. Its unique quality advantages are mainly reflected in the following aspects:
- Introduction of the advanced technology helps to achieve zero defects for each process, to ensure that no errors occur;
- The materials of each component are made of Germany&#;s unique wear-resistant materials with a long
period of
parts replacement. It is more durable and can withstand the test of time and environment; - The design of the mobile crushing station has been developed to be as robust and reliable as a stationary crusher.
Performance advantages
- It can be combined into a variety of different processing lines according to the user's production requirements and material characteristics. The mobile crusher has the characteristics of reasonable matching of crushing equipment at all levels, smooth discharge of the whole line process, reliable operation, convenient operation, high efficiency and energy-saving.
- It has good maneuverability and can be extended along with the raw materials or construction site. It can also be combined in various ways to meet the needs of different materials.
- With various functions such as feeding, crushing, screening, etc., its adaptability is more flexible and convenient, which can save a lot of transportation costs;
- It can crush and process various materials such as quartz stone, bluestone, granite and construction waste. The broken material has a uniform particle size, complete shape and better quality.
- It adopts an intelligent PLC automatic monitoring system to predict equipment failures, avoid major accidents and reduce the number of downtimes, fully utilizing the equipment potential, ensuring the stable operation of production lines, and improving the economic benefits of enterprises.
Price advantage
- To a certain extent, it improves the level of equipment management. By reducing the demand for truck transportation, it can reduce the need for mine manpower and increase the overall productivity of the mine which is more than 5%;
- With the increasing cost of transportation and human resources, the mobile crushing plant is more economical to use than the fixed crushing equipment, because the mobile type is not affected by truck transportation and increased personnel prices.
- Mobile crusher eliminates the waiting time of trucks and forklifts, reducing idle time, and greatly increasing the economic benefits for sand and gravel enterprises;
- Modular and intelligent operation design greatly reduces the investment cost and saves the production cost of the enterprise by more than 10%.
How to configure the mobile crushing station?
By driving method
The crawler-type: crawler-type drive has the advantages of lowering the chassis of the whole machine, strong driving stability. The whole machine can work at complex sites with strong adaptability, especially good for climbing work.
The crawler-type mobile crusher will not cause wear and tear problems, and the whole machine can be expanded, flipped and folded without being affected by the surrounding environment.
The tire-type: tire-type mobile crushing station can travel on the road like a car. Its remarkable advantage is that it has low requirements for road transportation conditions with fast speed.
It can also quickly enter the work site for immediate operation. The whole machine adopts steel structure which is sturdy and durable. Modular assembly makes various devices work together without affecting each other.
By the configuration
It can be divided into jaw crusher type, cone crusher type, hammer crusher type, impact crusher type, etc., due to the different types of crushers it carries, its function and adaptability are also different.
The jaw crusher is suitable for coarse crushing, the cone crusher and impact crusher are suitable for fine crushing, the hammer crusher can be used for one-time shaping, and the impact sand maker is used for sand making. In short, the user needs to combine his own needs when configuring the machines.
By the mode of operation
The mobile crusher can be divided into a single machine, a two-machine, and a three-machine combination.
The single-machine mode usually consists of four equipment, including crushing, screening and conveying machines;
The two-machine mode usually consists of a mobile jaw crusher + a mobile cone crusher or a mobile jaw crusher + a mobile impact crusher. The two stations form a production line covering the processes of coarse crushing, fine crushing, screening, feeding and transportation;
The three-machine combination mode usually carries the screening machine separately to a vehicle chassis, and the three machines are self-contained.
Detailed examples of mobile crusher configuration
When configuring a mobile crushing station, there have differences between the large output and small output. Generally, the line is 40-50 t/h. The small output can be matched into one mobile station and the large one generally requires two or more. Next, let&#;s take a look at the specific configuration of the mobile crusher.
20-30 t/h(one mobile crushing station for hard materials)
EquipmentModelQuantityMobile crushing stationHD861Jaw crusherPE400×Cone crusherHXGYVibrating feederGZD750×Screening4YKOn-board belt conveyorB650×6m1B500×10m1B650×12m1
100 t/h(two mobile crushing stations)
The mobile jaw crusher EquipmentModelQuantityMobile crushing stationHXHD981Jaw crusherPE600×Vibrating feederESW380×951Belt conveyorB800×16m2
The mobile cone crusher EquipmentModelQuantityMobile crushing stationHXTSCCone crusherHPVibrating screen4SBelt conveyorB800×16m2B800×8m1B650×15m3
Supplier&#;s impact on prices
The price of mobile crusher has a great impact on the purchase of the customer. But the price of the machine is related to many factors, one of which is the type of supplier.
If you are looking for more details, kindly visit Hydraulic Cone Crusher for Sale.
First, classification and distinction of suppliers
As far as the situation on the market is concerned, there are two main types of suppliers of mobile crushers. One is to have their own factories and sell the mobile crushing station by themselves. These suppliers are called direct sales manufacturers. And the other one is that there have no factories of its own, which means that they need to purchase the mobile crushing plant from others, and then sell the machines by themselves. This kind of supplier is called a sales-oriented manufacturer.
Second, the impact of manufacturers on the price of mobile crushers
The difference between direct-selling manufacturers and sales-oriented manufacturers is that the former is to produce their own equipment, and the latter is to purchase equipment from others.
For these two manufacturers, the mobile crusher and other equipment processed by the former are closer to the factory price. The latter, because of the price difference in the middle, will be more expensive than the direct-selling manufacturer.
From the above, it can be seen that the direct-selling manufacturers are more favorable in price. Also, for direct-sales manufacturers, the problems of after-sales and accessory support of mobile crushers can be better guaranteed.
Henan HXJQ Machinery is a direct selling manufacturer, specializing in the production of various types of mining equipment for 40 years, with advanced technology and rich experience. The production of mobile crushers includes tire type, crawler type, jaw crusher type, cone crusher type, impact crusher type, etc.
The mobile crushing station produced by HXJQ has many specifications and complete configuration. And the company will provide more excellent after-sales service for each user, fully understand the user's needs and actual production conditions, configure the user with cost-effective mobile crusher with free installation training, a regular return visit, and other services, properly solving the problems of equipment maintenance and wearing parts replacement.
REBEL CRUSHER ®
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VALUE:
- Capable yet AFFORDABLE. Start MAKING MONEY$ immediately.
- The Rebel Crusher&#;s profit per ton and hour as well as cost per ton and hour are unmatched. We can prove it!
LIKE BUYING A CONCRETE CRUSHING FRANCHISE:
A Proven model for success. The creators of the REBEL CRUSHER have thought of EVERYTHING! Like any GREAT FRANCHISE, the REBEL CRUSHER has a BUSINESS PLAN that can be adapted to various environments to reduce risk and increase SUCCESS. Our excel spreadsheet formula helps &#;DO THE MATH&#;!! No need to guess. Estimate your costs and profits per hour, day, week or year! &#;TURN YOUR EXPENSES INTO PROFIT by reducing hauling, handling and dump fees&#;?
There IS NO EQUAL. It&#;s the PERFECT size to maximize profits and reduce costs. Worldwide, it is a PROVEN WINNER!
FOCUS on the QUALITY of the END PRODUCT(S):
The REBEL CRUSHER is ABLE to PRODUCE BEAUTIFUL FINISHED PRODUCTs. No need to make excuses for material quality with the REBEL CRUSHER. Make up to (4)FOUR SCREENED PRODUCTS at the SAME time! Many people use REBEL&#;s crushed material in place of quarry crushed stone. Uses include parking lots, pipe bedding, driveway bibs, home garages, decorative stone, and landscaping applications.
HOW WE DIFFER:
- U.S. PATENTED, meaning that it is &#;ONE OF A KIND&#;!
- The ONLY MID-SIZED JAW CRUSHER/SCREENER IN THE WORLD that can be transported legally (no permit)! NOT TOO BIG AND NOT TOO SMALL. The MOST HIGHLY MOBILE CRUSHER/SCREENER in the WORLD! Fewer FREIGHT COSTS translates into MORE PROFIT!
- For EXPORT PURPOSES, the REBEL CRUSHER can be folded up and partially disassembled to fit into a HIGH CUBE OCEAN CONTAINER! WOW!!
- MODULAR DESIGN: Nearly every component on the REBEL CRUSHER is bolted rather than welded to allow easy access to parts and service areas.
- LESS EXPENSIVE to own and operate, and burns LESS FUEL than the larger, overweight machines.
- The Greatest Concrete Crusher combines an onboard screening system using one diesel and (4)Four onboard discharge conveyors and self cleaning magnet.
- Produces BEAUTIFUL PRODUCTS that are second to none!
VERSATILITY:
The REBEL CRUSHER can tackle nearly ANY application; small, medium and large! It has the ability to pre-screen, crush, and separate crushed material into three(3) separate stock piles while removing rebar, wire, and steel at the SAME TIME! Capable of tracking and crushing without stopping. Crush and screen products such as Asphalt, Concrete w/or without wire and rebar, brick, block, most rock, stone, limestone, granite, sand, clay, glass, toilet bowls, sinks, computers, TVs, some wood, and nearly anything that is brittle! It&#;s the perfect rubble crusher! Tracks and operates in the middle of cities while being inconspicuous and quiet. Conveyor heights are deliberately lower to minimize dust creation.
FEATURES:
Where do we begin? The REBEL CRUSHER is available with nearly every imaginable feature. It is the &#;SWISS ARMY KNIFE&#; of the industry. You may never use all of the &#;INNOVATIVE features&#;. However, if you are bidding a job and you own one, it is nice to know that you can probably tackle any job because you have the NECESSARY feature(s) on the machine. HERE IS A SHORT LIST OF REBEL CRUSHER FEATURES:
- Variable speed, low feed height, HEAVY-DUTY Feeder features &#;MINE-DUTY&#; IMPACT Idlers with OVERSIZE STEEL SHAFTS specifically designed to handle being continuously fed large chunks of material while reducing dust as well as noise. The sloped feeder allows a loader operator to SEE what is in the Feeder/Hopper. No need to build a ramp or have a huge machine to feed the machine. Reduce your jobsite machinery investment by using any size loader from a skid steer to an excavator to a front-end loader.
- The DIRT/PRE-SCREEN is positioned between the feeder and the crusher. Available in a variety of openings, the HIGH FREQUENCY pre-screen filters out material that may contaminate the finished crushed product. It has adjustable throw and action allowing operators to screen out the most wet, sticky and difficult material. Operators can also install a &#;blank off&#; plate on the pre-screener when it is necessary for all of the material to go into the crusher. This is an invaluable feature! The PRE-SCREEN also INCREASES overall PRODUCTION and reduces wear by ONLY allowing material into the crusher that needs to be crushed.
- The FOLDING SIDE DIRT CONVEYOR is positioned under the DIRT/PRE-SCREEN and carries and discharges all of the material that passes through the screen into a neat pile.
- Not your ordinary jaw crusher. The REBEL JAW IS UNIQUE! With a HUGE FEED OPENING and the ability to tighten down without choking, it is a &#;one of a kind&#; design. It can operate forward or backward by simply flipping a switch on the remote control! This handy feature can clear &#;bridging&#; issues common when feeding slabs. In addition, the machine features a &#;Simple adjustment&#; with traditional shims that are easy to install. The main wear parts are the same part number and can be swapped or flipped to maximize wear part life! The four main bearings are oversized and are fitted with remote easy access grease fittings. Capable of producing nearly 100% passing 1 ½&#; minus WITHOUT the use of the 2-deck screen!!!! Conversely, the jaw can be opened up to make large rip rap/4&#; plus/minus product.
- SWAP CRUSHERS! Change from a JAW CRUSHER to an IMPACT CRUSHER in a matter of hours! This incredible option can be ordered anytime and allows operators to have only one REBEL CRUSHER with the ability to swap crusher types.
- The Powerful SELF-CLEANING PERMANENT MAGNET hangs over the main product conveyor. It removes unwanted metal from the main crushed product and discharges it onto a urethane chute to be stockpiled.
- The DOUBLE-DECK SIZING SCREEN is positioned at the end of the main product conveyor. This HIGH-FREQUENCY screen filters out and sizes all of the crushed products. Screens are easily removed and changed to produce any size desired including producing from 1-3 products at the same time.
- THREE(3) removable and folding side product CONVEYORS effectively discharge and stockpile screened material. Belts are pre-spliced and cut to the exact size required allowing future replacement to be a breeze.
- Weighing in under 20 tons and folding up within legal dimensions, the REBEL can be transported anywhere WITHOUT a transport permit and is engineered to be balanced, stable and capable of climbing and descending steep grades while being able to move in a perfect circle. Crush and track at the same time. All features are controlled by the radio remote control. Low profile steel track pads prevent damage to roads while offering adequate grip when off-road. An optional &#;bolt-on&#; rubber pad system is available.
- ROBUST POWER SOURCE! A crusher&#;s feed opening, production, and capabilities are all related to its power source. The unit features an approx. 240 HP Volvo-Penta Diesel (water cooled) engine that is not only fuel-efficient but also has plenty of power when needed.
- LOW FUEL SHUTOFF FEATURE: A flashing red light will go off to alert users the machine is low on fuel. After several minutes, the machine will shut off automatically BEFORE it runs out of fuel!
- An optional hydraulic QUICK DISCONNECT system allows users to expand and add additional components to the crusher. For example, additional stockpile conveyors can be operated off the standard power source.
- DUST SUPPRESSION &#;STANDARD FEATURE ON EVERY REBEL&#;!! Our system is simple and is designed to minimize water usage while providing ample dust suppression. Able to operate from a &#;garden hose&#;, the &#;low volume&#; spray jets create a &#;fine mist&#; in strategic areas. Optional &#;on board&#; water pumps and water tanks are available.
- REMOTE CONTROL: Operate ALL features, including Variable Speed, from a distance. Most users keep the remote control in the cab of the loader. It doesn&#;t get any better or easier!
PARTS AND SERVICE:
We&#;re PASSIONATE about our clients&#; needs and strive to offer the BEST SERVICE, SUPPORT and PARTS AVAILABILITY in the industry. As the manufacturer of the REBEL CRUSHER, CRUSH-ALL, CRUSHKING, SCREENKING, and the SWING SCREEN, we stock nearly every nut and bolt. All machines are delivered with a detailed parts and service manual to ensure the right parts are being ordered and shipped. Our Prompt and Professional Parts Department will make every effort to ship parts the same day they are ordered.
Our Parts or Service Department stands ready to answer any of your questions via : or : 803-416- ext. 2. In addition, ON-SITE Service is available through our global dealer network or direct from the factory. We&#;ve delivered and serviced machines throughout the world, including India, Australia, Alaska, France, Africa, Mexico, all 50 states, and Canada.
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