Gabion Box in West Bengal - Tirupati Engineering Co

Tirupati Engineering Co provides top-quality Gabion Box solutions in West Bengal, catering to a diverse range of industrial and infrastructure needs. Our Gabion Boxes in West Bengal are engineered using premium-grade materials and cutting-edge technology, ensuring high durability and superior performance for a wide array of applications. With a commitment to excellence, we offer robust and reliable Gabion Box products that are designed to withstand various environmental conditions.

If you are looking for more details, kindly visit Boya.

Our state-of-the-art manufacturing facility is equipped with advanced machinery and operated by a team of skilled professionals dedicated to delivering products that meet the highest industry standards. As leading Gabion Box Manufacturers in West Bengal, we prioritize precision engineering and unparalleled craftsmanship. Whether it's erosion control, slope stabilization, or riverbank protection, our Gabion Box solutions are tailored to offer optimal strength and long-lasting resilience, ensuring efficient and sustainable project outcomes across diverse sectors.

Our commitment to quality, coupled with a customer-centric approach, has enabled us to establish a strong foothold in the market. Being prominent Gabion Boxes Exporters in India, we take pride in our comprehensive product range that caters to the evolving needs of our esteemed clients nationwide. With an unwavering focus on delivering reliable solutions, we aim to foster enduring partnerships with our clients, ensuring timely deliveries and unmatched service that exceeds expectations. We remain dedicated to providing Gabion Box solutions that prioritize durability, performance, and cost-effectiveness.

Top-rated Gabion Box Manufacturer

We also take turnkey work for the Supply and installation of Mechanically woven double twisted hexagonal shaped wire mesh gabion boxes as per IS -, MORTH Clause

Tirupati Engineering Co is North East India&#;s largest gabion box manufacturer & supplier. We have expertise in manufacturing PVC Coated Gabion Boxes and G.I Gabion Baskets with the latest updated specification as per Indian standards

Tirupati Engineering Co&#;s Gabion Boxes widely used in India and worldwide, are double twisted hexagonal steel wire mesh cages formed to fill with rock and stone. It is also pronounced as Gabion Basket, Gabion Wall, Hexagonal Basket, and Gabion. With Gabion Box, it is possible to produce extremely economical and natural-looking solutions, especially in places where stone filling material can be found easily. The use of gabions is not only limited to retaining structures but can also be used in stream bed improvement applications.

Top-rated Gabion Box Manufacturer

Gabion Baskets manufactured by Tirupati Engineering Co are mainly of 4 types with different mesh sizes and wire diameters-:

FEATURES OF GABION BOX

Gabion boxes are transported into folded sheets which are easy to assemble. It requires no construction materials for its installation.

Galvanized Wire Mesh structures have a very long life. We offer gabions with a variety of coatings i.e PVC coating, galfan + PVC, and PA6, that increase the working life of the structure.

The double-Twisted hexagonal steel wire mesh structure tolerates huge forces without breaking or cracking. Well-made Gabion Wall can exist in perfect condition for many decades.

APPLICATIONS OF GABION BOXES-:

Gabion Boxes for Land Retension Gabion Structure for retaining Wall Gabion Baskets for demarcation Gabion Crate Protection Toe Wall Gabion rolls for slope protection Hexagonal Wire Mesh for embankment protection & soil erosion control

SPECIFICATION FOR GABION BOXES

The Indian Standard Specification for Hexagonal Double Twisted Gabion Boxes: IS &#; :. The gabion boxes should confirm to IS: . Basically, it standardizes the Dimensional, Physical & Chemical features of the gabion baskets, which include:

• Size of the Mesh &#; 100x120 mm, 80x100 mm, 60x80 mm
• Diameter of Galvanized Mesh Wire - 70, 3.00, 4.00 mm (BS EN -2 Class A)
• Diameter of Galvanized Edge Wire &#; 40, 3.90 mm (BS EN -2 Class A)
• Diameter of G.I+PVC Coated Mesh Wire - 70/3.70 mm (BS EN -2 Class A)
• Diameter of G.I+PVC Coated Edge Wire &#; 40/4.40 mm mm (BS EN -2 Class A)
• Box Sizes &#; 1x1x1, 2x1x1, 3x1x1, 4x1x1 and customised also.
• Tensile Strength of the material along with chemical composition
• Salt spray test of PVC Coating.
• of Mesh - 10 Numbers of mesh openings per meter of mesh perpendicular to the twist
• Diaphragm- partition at every 1m interval

Gabion structure with Mechanically Woven Double Twisted Hexagonal Shaped Wire mesh Gabion Boxes as per IS :, MORTH Clause , Mesh Type 10x12 (D=100 mm with tolerance of ± 2%) zinc coated & pvc coated of required size is mainly used in government departments.

Gabion Box of size 2mtr x 1mtr x 1mtr is a standard size that is usually used in projects. PVC coating on gabion boxes is of high-quality polymer to resist any corrosion environments.

All corners of gabion boxes are machine edged automatically to provide better durability.

HOW TO SELECT SIZES FOR BUYING GABION BOX

As per the site requirements & specifications of the client, we have classified the below details:

MESH SIZE:

100 x 120 MM

(Standard Size)

80 x 100 MM

60 x 80 MM

MESH WIRE THICKNESS:

2.70 MM

(ZINC COATED)

3.00 MM

(ZINC COATED)

2.7/3.7 MM

(ZINC + PVC COATED)

EDGE WIRE THICKNESS:

3.40 MM

(ZINC COATED)

3.90 MM

(ZINC COATED)

3.4/4.4 MM

(ZINC + PVC COATED)

LACING WIRE THICKNESS:

2.20 MM

(ONLY ZINC COATED)

2.2/3.2 MM

Explore more:
How effective are noise barriers?
Pre Crimp Mesh Manufacturer - #1 Best Quality & Price

Contact us to discuss your requirements of Explosion-Proof Wall. Our experienced sales team can help you identify the options that best suit your needs.

(ZINC + PVC COATED)

BOX SIZE:

(Can be customized as per site requirements)

Length

Width

Height

PARTITION

AS SHOWN IN DIAGRAM

IF REQUIRED AT EVERY INTERVAL OR NOT

GABION BASKETS PRICE IN INDIA-:

Double Twisted hexagonal wire mesh gabions best price in India is offered by us in Siliguri, West Bengal. Approximately based on standard specifications, Gabion boxes rates are as below-:

• I Gabion Boxes price per sq.meter is Rs 250
• PVC Coated Double Twisted Gabion Baskets prices per box is Rs .
• Gabions of mesh 100x120 mm price per CUM is Rs

Gabion Box in West Bengal manufactured by Tirupati Engineering Co, complies all the ASTM and IS Specifications and is of the best quality

GABION BOX WEIGHT CALCULATION-:

The weight of Gabion boxes ranges from 1.0 Kg per sq mtr, upto 4.0 Kgs per Sq Mtr

The weight of double twisted Gabion baskets mainly depends on two vital parameters:

• Mesh Size
• Diameter of the Mesh Wire
• Form &#; Galvanized / PVC Coating / Polymer Coating
• Zinc Coating &#; Light / Medium / Heavy Coating

The most common size is 100 x 120 mm Mesh Size with 2.70 mm Hot Dipped galvanized Wire. As per IS , the weight of 100x120 mm with 2.70 mm mesh wire is around 1.4 kgs per sq mtr. For exact weights with technical specifications, please contact us.

INSTALLATION OF GABION BOX-:

Gabion boxes are very easy to install. Tirupati Engineering Co provide installation services of gabion box and building a complete retaining wall.

Gabian Wire crates are assembled and connected to one another using specified lacing wire can be used as internal connecting wires when a structure requires more than one layer of gabions to be stacked on top of each other. Internal connecting wires with lacing wire shall connect the exposed face of a cell to the opposite side of the cell.

GABION BASKET ASSEMBLY

STEP 1:

Woven gabions have been collapsed and packaged on pallet to facilitate shipment and transport

Woven gabion basket panel in package

STEP 2

Unpack gabion basket and unfold it.

Unfolded gabion baskets panels

STEP 3:

Erect each side and assemble it into a cage-like container. Tie each thick edge together by binding wire.

The lacing procedure is as follows:

• Cut a length of lacing wire approximately 1-1/2 times the distance to be laced. This length of wire may not exceed 1.65 mt.
• Secure the wire terminal at the corner by looping and twisting
• Start lacing with single and double loops at approximately 100 mm.
• Securely fasten the other lacing wire terminal

STEP 4:

Choose rigid and breakage-proof stones. Stones come in 75mm to 250mm.

Choose stones for filling gabion basket

STEP 5:

Put chosen stones into the basket.

Place the big stones around the baskets and the front side where will undertake huge impacts. While small stones are placed at the bottom.

Huge stones are placed around the basket to bear impacts

Place wire reinforcements in each direction every twelve inches to retain the shape of the basket.(see the picture below)

When filling stones, double twisted binding wire is employed to connect the neighboring sides at the height of 1/3 and 2/3. The binding wire is designed to stabilize the structure. Generally, the stones should be 50mm higher than the basket body.

STEP 6:

Stretch the lid tightly and make sure its four edged wires overlap with the body&#;s wire. Then fasten the lid with binding wire. Now, a qualified gabion basket is created.
 

A gabion basket filled with stones is completed and can be used.

STEP 7:

Secure the tops of the baskets with a galvanized wire and lace the baskets to each other (see the above picture). The length of wire needs to be about 1.5 times the length to be laced. Wire longer than 5 feet is difficult to handle. Secure one end at a corner, and lace the wire by alternating single and double loops at 5 inch intervals. Secure the wire again at the end. Wire the baskets shut and wire them to each other

Gabions, which derive their name from the Italian word for the cage, are robust receptacles filled with inorganic elements such as rock, concrete, sand, and soil, as well as glass rock in some architectural applications. Site-specific materials such as galvanized steel, stainless steel, bare steel, PVC coated steel, and copolymer plastic are used to construct these cages. They are known for their great adaptability and are intended to resist all types of weather and site conditions.

Gabions are widely employed in civil engineering, road construction, general landscaping, foundations, erosion control, and architectural embellishments, among other applications. Gabions are flexible and permeable constructions that are utilized for a number of functions, including architectural fence and veneer building, as well as shoreline erosion stabilization. Landscaping, roads and railroads, sports and recreation, slopes and walls, trash, mining, ports and aviation.

We manufacture gabions using 10% aluminum-zinc wire or Galfan wire - or together with an additional 0.5mm thickness PVC coating, providing 3-5 times more corrosion protection than normal galvanising. Our materials are quality assured, meet with JIS, KS, ASTM, BS, and GB standard and are used in a very wide range of applications.