Advantages of continuous waste tire pyrolysis plant

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The continuous waste tire pyrolysis plant is equipped with an automatic feeding system and two sealed discharging systems, which makes it easy to operate. It not only can dispose 10-100 tons of waste plastics per day, but also can work continuously for 24 hours per day without a stop.

Continuous waste tire pyrolysis plant process

Continuous waste tire pyrolysis plant is the equipment line which can process waste tires to fuel oil, carbon black and steel wire for further use. As the vehicle increasing with the improving living standard, more and more waste tires generated every day. And waste tires as a solid waste not only occupy the land, the most important is it cause pollution to the environment. So how to dispose the waste tires becoming more and more necessary.

But at first the continuous waste tire pyrolysis plant is batch type, which has low automation and mainly operated by labour. This batch type pyrolysis plant needs to be stopped after every process for discharge residues (carbon black and steel wire) and feeding tires again. For one complete process, it takes about 16-20 hours, almost one whole day. And this batch type pyrolysis plant cannot process big quantity feedstock. For safety consideration, it only can process at most 15 tons tires per day per set. This is enough for the personal business. But for large scale waste tire dealing companies or government projects, this kind of batch type waste tire pyrolysis plant may not meet their demand. So, as the increasing demand of the market and improving technology, last year we just developed a new design as continuous waste tire pyrolysis plant. That's why we developed the continuous waste tire pyrolysis plant.

Project picture of continuous waste tire pyrolysis plant

Working process of continuous waste tire pyrolysis plant

The working process of fully continuous waste tire pyrolysis plant is: raw material pre-treatment, automatic feeding, pyrolysis, oil gas cooling, exhaust gas purification, automatic carbon black discharging. Here is our new design 3D video of our continuous waste tire pyrolysis plant:

Advantages of continuous waste tire pyrolysis plant

This continuous waste tire pyrolysis plant is improved based on batch type pyrolysis plant, but has many improvements. It mainly has several advantages as below:

1.High capacity, which can process at least 15 tons waste tires per day, up to 100 tons waste tires per day;

2.Fully automatic with continuous feeding and discharge system;

3.PLC or intelligent computer control system, thus to save labour;

4. Multiple reactors design for fully pyrolysis to get fast pyrolysis efficiency and high oil rate;

5.Indirect heating to prolong the usage life of the reactor;

6.Same as the batch type pyrolysis plant, it's also applicable to process waste plastics.

Continous waste tire pyrolysis plant advantage

If you want to know more informations about our continuous waste tire pyrolysis plant, please feel free to contact us. We DONG Company has specialized in waste tire pyrolysis project for about 14+ years, we would like to provide valuable informations and suggestions to help you implement this project. And we have rich installation projects and real shot running videos of fully continuous waste tire pyrolysis plant to show you.

     

Technical data of Advantages of continuous waste tire pyrolysis plant

No. Item Specifications 1 Model DY-C-15 DY-C-20 DY-C-30 DY-C-50 DY-C-60 DY-C-80 DY-C-100 2 Cpacity 15T/D 20T/D 30T/D 50T/D 60T/D 80T/D 100T/D 3 Power 35Kw 50Kw 65Kw 80Kw 90Kw 105Kw 120Kw 4 Working type Continuous 5 Reactor deisgn Mutiple reactors (The quantity and size depends on the raw material condition) 6 Rotating Internal rotating 7 Cooling system Recycled waster cooling 8 Reactor material Q245R/Q345R boiler plate 9 Heating method Indireact hot air heating 10 Heating fuel Fuel oil/gas 11 Feedstock Waste tire/plastic/rubber 12 Output Fuel oil, carbon black

Fuel oil application of continuous waste tire pyrolysis plant

Waste tire pyrolysis fuel oil applications

The tire pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. With the demand of oil increasing, the price of pyrolysis oil will become higher and higher and you will make high profits. Carbon black and steel wire also have wide applications.

Applications of fully continuous tire pyrolysis plant products

Waste tyre recycling plant supplied by Beston is used to dispose of waste tyre/rubber to fuel oil through pyrolysis technology. Waste rubber, especially waste tires, has high utilization value and can provide a large amount of renewable resources for the social. You will gain lots of profits from tyre recycling. To seize the tyre recycling business opportunity, and to make your contribution to the eco-friendly, now!

Waste Tyre Recycling Plant Machinery Exported To Countries

5 Reasons to Choose Beston Waste Tire Recycling Plants For Sale

a. High Quality: as top one of tire recycling machine manufacturers, Beston has possessed many international patents, such as CE, ISO, SGS, etc. which can guarantee the quality of products.

b. Perfect after-sale service: Beston company will send the professional technicians for training workers, installing and adjusting the plant until the waste tire recycling machine can run smoothly.

c. Mature production technology: Beston promises you the high quality of tire recycling plant and short delivery time.

Explore more:
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d. Rich exporting experience: We have exported scrap tyre recycling plant and other waste recycling plants to many countries.

e. Non-pollution: the emission of waste tyre processing can meet the international emission standard. It is environmental friendly.

Choose The Appropriate Machine and Ask the Price Now!

Basic Parameter of Tire Recycling Machinery:

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30 Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous Reactor Sizeφ*mmφ*mmφ*mmφ*mmφ*mmφ*mm Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ Noise (dB)&#;60&#;60&#;60&#;60&#;60&#;60 Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. Condensing SystemVertical Condenserφ426*
Single piece condensing area
7.58m2φ630*
Single piece condensing area
17.8m2φ630*
Single piece condensing area
17.8m2φ820*
Single piece condensing area
35.6m2φ820*
Single piece condensing area
35.6m2φ920*
2 sets of vertical condenser 3-in-1 Condenser**
Condensing area
17.51m**
Condensing area
35.85m**
Condensing area
35.85m**
Condensing area
49.5m**
Condensing area
49.5m2

Applications of End Products From Tyre Recycling Machine

1. Fuel Oil ( about 45%)

The main oil product of pyrolysis of tires is the fuel oil, about 45% of the final products, can be widely used for industrial and commercial purposes. For wide applications and higher values, the tire oil can be further refined into diesel or gasoline by tyre to diesel machine.

2. Carbon Black (about 35%)

Carbon Black is the another product we can get through the pyrolysis technology. The carbon black is about 35% (depending on the types of tyres) of the total amount of the final products. Carbon black can be used as raw material or main ingredient in many industries. Carbon black produced by tires recycling machines is more economical compared with that produced primarily from petroleum.

3. Steel wire (about 12%)

Can be sold directly or reprocessed.

4. Combustible gas (about 8%)

Can be recycled to heat the reactor as fuel, which can save fuel energy for the whole production process.

Introduction of Beston Waste Tyre Recycling Plant

With the boom of economy and the development of society, the shortage momentum of energy is increasing. In recent years, energy has become a major factor to limit the development of each country. So exploring the renewable energy has become an important task. Based on this situation, Beston has launched the tyre recycling plant, also called tire to oil plant, in the market, which can not only turn waste into energy, but also help relieving energy crisis. The tire recycling equipment has been proved to be one of the most profitable methods to recycling tyre waste.

The tyre recycling machine (also named tyre&#;pyrolysis plant for sale) takes advantage of high temperature heating and special catalyst, which can successfully convert waste tyres into oil, carbon black and steel wire. The tyre recycle machine is also suitable for the raw materials such as plastics, rubber, oil sludge, medical waste, etc.

Waste Tyre Recycling Plant Video

Advantages of Waste Tires Recycling Machine

There are so many advantages of our waste tyre recycling machinery. Here, i would like to list two aspects as the followings:

Security:

• 1. Small furnace door design of tyre recycling equipment is more stable and safer. It is equipped with safety valve, automatic alarm system and explosion-proof valve to ensure 100% safety.

• 2. The waste tyre recycle plant adopts high-temperature sealed automatic slagging system that is completely closed. Therefore, there is no dust flying phenomenon on site.

• 3.Safety devices of tyre recycle plant: pressure gauges, thermometers, emergency vent valves, vacuum pumps, safety valves, alarm systems, explosion-proof devices and water seals.

Environmental protection:

• 1.The flue tube condenser cools the exhaust gas discharged from the burner to protect the exhaust fan and improve the dust removal effect. The final flue gas discharged temperature is about 75°C.

• 2.Adopt four-layer dust removal system, after washing, magnetic ring adsorption, activated carbon and water spray, exhaust gas will be purified to meet European pollution control standards.

• 3.The non-liquefiable gas that is purified by the water seal will reheat the main furnace, which will save 30% of the fuel.

Working Process of Tyre Pyrolysis Process

• 1. Before pyrolysis, whole tires need to be shredded into small pieces by tire shredder machine. (Continuous pyrolysis plant needs.)

• 2. Pull out the steel wire in tire sidewall, and then cut the tires into bulks. If the tires&#; diameter less than mm, they doesn&#;t need this step. Then the tires can be cut into small pieces by using the next comprehensive shredder. Crush the tire bulks or the whole tires diameter less than mm into 2-5cm small pieces. (Batch plant doesn&#;t need.)

• 3. Feeding tire pieces into pyrolysis reactor by the sealed screw conveyor. Fire the fuels in the burning room, and the fuels could be diesel, natural gas, LPG. The pyrolysis reactor of we Beston waste tire recycling plant adopting high technology has long service life time.

• 4. The hot air will flow into the reactor for heating. When the inner temperature of the reactor reaches the related degree, the oil gas will be generated. Then the oil gas goes into the manifold firstly. In the manifold, the heavy particles will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up. The damping tank will reduce the oil gas moving speed and then the oil gas goes into condensers uniformly.

• 5. In the horizontal tubular condensers, the oil gas will be liquefied into fuel oil. A large scale of oil gas will be liquefied into fuel oil and enter oil tank. In the hydroseal, the combustible gas will be desulfurated and cleansed then recycled to the burning room to provide heat, which can save a lot of fuel in the process of pyrolysis of tires.

• 6. Hot smoke gets out from the reactor through the inner pipe of heat exchange system. Air (oxygen) enters through the out pipe of the heat exchange system. In this process, the air will be heated by the hot smoke, then transferred to the burning room to provide the oxygen. This is the function of the heat exchange system.

• 7. In the flue condenser, the smoke will be cooled down, then enters the dedusting system. In the spraying tower, the smoke will go through the water washing, water spray, ceramic ring adsorption and activated carbon adsorption. After four filters, the clean smoke can meet the EU environmental protection and emission standards. We are absolutely professional one of waste tyre recycling plant suppliers.

• 8. The carbon black with steel wire will be discharged by the auto screw discharger. Through the magnetic separator, the steel wire and carbon black will be separated and then transported into the storage tank.

As a professional and excellent waste tyre recycling plant manufacturer, Beston promises you that we will try our best to help you start your tyre recycling plant business plan. If you have any question about the project, please contact us right now. There is no doubt that cars have become an important part of our daily life activities. More and more cars mean that more and more waste tyres are coming along. So a proper method of recycling waste tyres is critical. The waste tyre recycling machine manufactured by Beston is capable of disposing any type of tyres and processing them into fuel oil. Beston also has all kinds of biomass carbonization plant and waste sorting equipment for sale.

For more Waste Tyre Pyrolysis Plant Supplierinformation, please contact us. We will provide professional answers.