If you are looking for more details, kindly visit plastic flakes washing line.

Description

Our standard PET bottle washing line is your complete solution for turning dirty bales of PET bottles into clean PET flakes ready for usage in producing polyester staple fiber or further processing into plastic granules via pelletizing. We offer standard washing capacities from 500kg/h up to 3000kg/h and can also manufacture custom wash lines with greater capacities.

ASG’s PET recycling line is fully automatic where each piece of recycling machinery is connected via the use of either belt or screw conveyors. In addition, the entire washing line is controlled via a central electric control panel and cabinet.

Learn more about our:

PET Bottle Washing Line Machinery

[click to enlarge diagram]

1. 1. Debaler Machine – As PET bottles (with caps & labels) often come in bales, compacted bundles tied together with metal wires, the first stage is to get the material into a “free flowing” stream. The “debaler” breaks apart the bales allowing the plastic bottles within to drop onto the belt conveyor that moves the bottles onto the next step. Learn more about our debaler machine.
   2. Trommel Separator – A large, slow rotating machine used to remove small pieces of contamination. At the core of the trommel separator is a large mesh screen tunnel that rotates between 6-10 rotations per minute. The holes on this tunnel are small enough so the PET bottles will not fall through, however, large enough so small particles of contamination will. Learn more about our trommel separator.

1. 1. Wet Granulator / Crusher – The bottles are cut into “flakes”, or small pieces, via our wet granulator. Simply put, a granulator uses an open rotor mounted with heavy-duty knives that spin at high speeds. As the PET bottles enter the granulator’s cutting chamber, these rotating knives come into contact with stationary knives cutting the bottles into small pieces. A screen with small holes between 12-18mm in diameter is used to control the size of the flakes; That is, the PET plastic will continue to be cut within the chamber until it is small enough to fall through the holes on this screen. All the while, water is sprayed into the cutting chamber partially washing the bottles while acting as a lubricate to reduce friction of the knives and plastic. Learn more about our wet granulator
   2. Label Separator – The stream of plastic leaving the granulator is composed of PET flakes, paper and PP/PE/PVC film from the labels, and PP/PE rigid plastics from the bottle caps. This mixed stream is now ready to be sorted. The first step is the label separator where a column of pressured air blows away the lighter paper and plastic film into a separate collection tank. Learn more about our label separator.
   3. Sink / Float Separation Tank – A large tank of water used to separate materials that sink from those that float. This is the final separation equipment in our PET bottle washing line that effectively removes the left over plastic films from labels and PP/PE bottles caps. As both the labels and bottle caps float in water, the sinking PET flakes can easily be removed to be further processed in the next piece of equipment. Learn more about our sink float separation tank.
   4. Hot Washer For PET Flakes – Similar to a washing machine in nature, this stream of PET flakes are washed using boiling hot water which sterilizes and further gets rid of contaminants such as glues (from the labels being glued on), grease/oils, and difficult to remove left-overs (beverage/foods) from the equation. Learn more about our Hot Washer For PET Flakes.
   5. Friction Washer – A secondary friction washer (cold water) is used to cool and further clean the PET flakes in a scrubbing manner. Learn more about our friction washer.

1. High Speed Dewatering Machine – The dewatering machine uses centrifugal or “spinning” force to remove a portion of the water from the PET flakes. It’s a cost-effective way to dry the PET flakes before it’s thermally dried. Thermal drying consumes much more energy. Learn more about our dewatering machine.
2. Thermal Dryer + Cyclone Separator – The partially dried PET flakes can now be completely dried using the thermal dryers. Within the long tubes of the thermal dryers, hot air and the PET flakes are mixed together where the leftover moisture is dehydrated. The final cyclone separator mixes the hot, moist air with a flow of cold air cooling the PET flakes in preparation for storage. The cyclone separator is also the last defence against fines such as dust. Learn more about our thermal dryer.
3. Product Silo – A large storage tank for the clean, dry PET flakes.
4. Pelletizer / Extruder – As most PET bottle recycling lines are used to produce clean flakes for use directly in producing polyester staple fibre, we leave the pelleizing equipment as an optional piece in our washing line. ASG offers both single-screw and double-screw extruders for this purpose. Learn more about our pelletizing equipment.

Models & Specifications

Input Capacity 500-800 kg/h 1000-1500 kg/h 2000-2500 kg/h 3000-4000 kg/h Required Space [LxWxH] 42mx10mx6m 50mx15mx6m 60mx18mx6m 100mx20mx6m Operators 3-5 people 6-8 people 8-10 people 10-12 people Installation Power 198KW 310KW 436KW 730KW Water Circulation (T/H) 2 3 4 5

 

PET Flakes

We understand the importance of producing high quality PET flakes that not only clean, but are also low in contamination. In order to continually evolve and improve our PET bottle washing lines, ASG Recycling has implemented a customer feedback system where samples of PET flakes from customers using our washing lines are taken and placed in our laboratory for testing. Based on the many samples we received last year, we are confident our PET washing lines can achieve the following benchmarks:

1. Moisture: < 1%
2. Bulk density: < 0.3G/CM3
3. Total impurity: < 100ppm
   • PVC content: < 40ppm
   • Metal content: < 10ppm
   • PE/PP content: < 50ppm
4. Particle size: < 14-16mm

*Feel free to contact us if you have additional requirements.

Custom PET Bottle Recycling Lines

Depending on contaminants within the PET bottle bales, additional equipment maybe required such as a separation table for manual sorting, metal detectors and removal, PVC heat separation, and more. ASG offers custom tailored PET washing lines based on your specifications. Let us know your needs including capacity, type of PET bottles and how it is packaged, and types of contaminants you are expecting and let our professional team of engineers handle the rest.

Installation & Warranty

An installation package comes standard with our washing lines where our engineers (one electrical and one mechanical) will travel to your facility and install the washing line for you. We also offer routine maintenance teams as well as operations consultants that can ensure the PET recycling lines your purchase will run smoothly year and year.

All equipment from ASG Recycling comes with detailed operation instructions as well as an installation guide. A list of required replacement parts will also be provided at the time of purchase. All machinery and parts are warranted against manufacturer defects and come with a 1 year limited warranty.

Additional Images

Place An Order

The general lead time for all single-piece, standard equipment orders is 30 days. For custom orders or complete washing lines, the lead time is between 60 – 90 days. The actual lead time will depend heavily on the complexity of the project as well as the amount of machinery we have in queue at the time of your order.

Contact us to discuss pricing and ordering details. Here is a brief summary of our ordering procedures.

 

Related Machinery

This PET bottle to bottle grade crushing recycling washing line include De-baler , Trommel, label separator, Manual sorting platform+ metal detector, crusher, Floating washer, Steam washer, high speed friction washer, dewatering machine and drying system ,winding label separator etc.

PET bottle to bottle grade crushing recycling washing line

1.    PET bottle crushing recycling washing line brief

pet bottle washing line manufacturer in zhangjiagang city, Jiangsu Province, China

This PET bottle washing recycling line could De-baler , Trommel, label separator, Manual sorting platform+ metal detector, crusher, Floating washer, Steam washer, high speed friction washer, dewatering machine and drying system ,winding label separator etc. 
The labels and caps will be removed from the label separator machine. You will get clean and dry PET flakes as final products.
We also produce high quality PE PP film bags rigid  plastic material washing line and granulating line.
We could offer our standard washing line for customers.(like polyester staple fiber degree, polyester filament yarn degree, bottle to bottle degree. The complete washing line also can according to your special requirement. We use good raw material to build the machines, the main material we use is SUS304 stainless steel, the good material guarantee the long life of the machines.

With our reasonable design and skilled workers, we have the ability to offer high quality recycling machines for you.

2. 

 Application Areas:

Bottles jars and other containers made of PET can be collected and recycled into a wealth of products. PET can be recycled into new PET bottles and containers, carpet and clothing, industrial strapping, rope, upholstery fabrics, boat sails, automotive parts, fiber fill for winter jackets and sleeping bags, construction materials, and many other items.

3. Techncal Parameter of pet bottle flakes hot washing machine

Model

BXPET-1000

BXPET-2000

BXPET-3000

BXPET-5000

Capacity(KG/H)

1000

2000

3000

5000

Water consumption(T/H)

3-5

6-8

10-12

12-15

Power consumption(T/H)

210-260

400-460

600-670

920-1200

Staff(person)

4-5

5-6

6-8

6-8

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The company is the world’s best pe film washing line supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Area coverd(M2)

85*5*5

110*6*6

135*6*6

150*8*7

4. PET Bottle Flake Quality Reference – Bottle to bottle Grade

Moisture: < 0.9%

PVC: Average 25ppm. Max 45ppm

PE/PP: Max 5ppm

Metal: Max 5ppm

Glue: Max 10ppm

Wood: Max 5ppm

Labels: Max 5ppm

Others: Max 5ppm

Total Impurity: < 80 ppm

Flake Size: 8-10mm

Estimated Plant Parameters

Capacity

Power

Area (M2)

Labor

Water Supply

2000KG

600KW

900

6-8

12-15 ton/hr

3500KG

900KW

1000

7-10

15-20 ton/hr

Production Consumption

1

Water (Recycling System)

0.24 M3 / ton flake

2

Washing Detergent

5kg / ton flake

3

Steam

500kg / ton flake

5. Some Photos of pet flakes washing machine:

5. our service of pet flakes washing machine:

       Pre-Sales Service                                                   After-Sales Service       

   

      * Inquiry and consulting support.                                           * Training how to instal the machine, training how to use the machine.  

      * Sample testing support.                                                      * Engineers available to service machinery overseas.
      * View our Factory.

6. Quality Control: 

· We have technical, engineer team design the sample machinery before enter into market
· Production QC team ensure the machine manufacturing quality
· We will running every machine after finished before shipment
· Optional choose by client running the machinery by material
 

7. FAQ

YOU MIGHT INSTERESTED IN FOLLOWING QUESTIONS

1. How do you assistant to install the machine on worksite?

     We are experienced on turn-key project, engineer and technicians will assistant client on construction, installation, commissioning.

 2. How can I get spare parts for replacement in other countries?

   Wearing parts like blades, it is necessary to buy with machine, other parts in stock could be delivery out by express if urgent or by sea within 5days.

 3. Will your customers test the machines?

     We will test each line with every machine before leaving our factory .

If you have other questions , pls feel free to contact with us.

For more pp plastic recycling machineinformation, please contact us. We will provide professional answers.